106671-0370 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066710370


106671-0370 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106671-0370 1066710370

Cross reference number

ZEXEL 106671-0370 1066710370


Zexel num
Bosch num
Firm num
Name
106671-0370 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   R2(11.5)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   154.3 150.3 158.3
Max. variation between cylinders %   0 -5 5
Fixing the lever   *
Boost pressure kPa   30.7 30.7
Boost pressure mmHg   230 230
Injection quantity adjustment_02
Adjusting point   B
Rack position   12.3
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   174.4 172.4 176.4
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Boost pressure kPa   30.7 30.7
Boost pressure mmHg   230 230
Injection quantity adjustment_03
Adjusting point   C
Rack position   7.4+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   10.1 9.1 11.1
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_04
Adjusting point   D
Rack position   R1(10.7)
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   120.6 118.6 122.6
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_05
Adjusting point   E
Rack position   12.3+0.2
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   173.8 163.8 183.8
Fixing the lever   *
Rack limit   *
Boost compensator adjustment
Pump speed r/min   300 300 300
Rack position   R1(10.7)
Boost pressure kPa   4
Boost pressure mmHg   30
Boost compensator adjustment_02
Pump speed r/min   300 300 300
Rack position   12.3+0.2
Boost pressure kPa   17.3 17.3 17.3
Boost pressure mmHg   130 130 130
Timer adjustment
Pump speed r/min   200+100
Advance angle deg.   1.6 1.1 2.1
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500-150
Advance angle deg.   0 0 0
Timer adjustment_03
Pump speed r/min   (900)
Advance angle deg.   0 0 0
Timer adjustment_04
Pump speed r/min   1100
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106671-0370
N:Pump speed R:Rack position (mm) (1)Rack limit using stop lever (2)Damper spring setting: DL (3)Variable speed specification: idling adjustment (4)Main spring setting (5)Idle sub spring setting: L1. (6)Perform governor adjustment at an ambient temperature of at least 15 deg C (boost compensator start spring is shape memory alloy).
----------
DL=6.4-0.2mm L1=7-0.2mm
----------

Speed control lever angle

Test data 106671-0370
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=31deg+-5deg b=(24deg)+-5deg

0000000901

Test data 106671-0370
F:Full load I:Idle (1)Stopper bolt setting (2)At threaded hole above R = aa
----------
aa=17mm
----------
a=22deg+-5deg b=34.5deg+-3deg

Stop lever angle

Test data 106671-0370
N:Pump normal S:Stop the pump. (1)R = aa (2)Rack position bb
----------
aa=50mm bb=12.3+0.2mm
----------
a=30deg+-5deg b=32deg+-5deg

Timing setting

Test data 106671-0370
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




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