106662-4170 ZEXEL 9 400 616 644 BOSCH INJECTION-PUMP ASSEMBLY 9400616644 1066624170 m121610170a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 616 644 9400616644

ZEXEL 106662-4170 1066624170

DAIHATSU M121610170A m121610170a

Service parts 106662-4170 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106066-5180

3. GOVERNOR 105407-1730

4. SUPPLY PUMP 105217-1401

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105663-0240

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

106662-4170 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 644 9400616644

ZEXEL 106662-4170 1066624170

DAIHATSU M121610170A m121610170a

Zexel num

Bosch num

Firm num

Name

106662-4170

9 400 616 644

M121610170A DAIHATSU

INJECTION-PUMP ASSEMBLY
M2 K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 157 157

Overflow valve opening pressure kgf/cm2 1.6 1.6 1.6

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.05 2 2.1

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 7.4

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 106 102.8 109.2

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 5.5+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 25 22.5 27.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 220 210 230

Fixing the lever *

Rack limit *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Delivered with idle spring not operating. (4)RACK LIMIT (5)Rack difference between N = N1 and N = N2 (6)Set idle sub-spring (7)Confirm that the rack protrusion is at least R = R1 at rack position 1 (N = 0).
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K=13 N1=900r/min N2=850r/min R1=8.5mm
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