106661-5550 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066615550


106661-5550 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106661-5550 1066615550

Service parts 106661-5550 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106066-5700
3. GOVERNOR 105487-6300
4. SUPPLY PUMP 105227-1050
5. AUTOM. ADVANCE MECHANIS 105636-1710
6. COUPLING PLATE 105662-0751
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder 1660096508
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4370
14. NOZZLE 105015-5290
15. NOZZLE SET

Include in #1:

106661-5550 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106661-5550 1066615550


Zexel num
Bosch num
Firm num
Name
106661-5550 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.6
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   114 113 115
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Remarks
Rack limit using stop lever.
 
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.8+-0.5
Pump speed r/min   290 290 290
Average injection quantity mm3/st.   10.5 9.2 11.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Timer adjustment
Pump speed r/min   -
Advance angle deg.   0 0 0
Remarks
Measure speed (beginning of operation).
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   5 4.5 5.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 106661-5550
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Rack limit using stop lever (3)Damper spring setting
----------

----------

Speed control lever angle

Test data 106661-5550
F:Full speed
----------

----------
a=20.5deg+-5deg

0000000901

Test data 106661-5550
F:Full load I:Idle (1)At center of threaded hole above R = aa (2)Stopper bolt setting
----------
aa=17mm
----------
a=15deg+-5deg b=30.5deg+-3deg

Stop lever angle

Test data 106661-5550
N:Pump normal S:Stop the pump. (1)Drive side (2)Use the hole at R = aa (3)Rack position bb
----------
aa=50mm bb=11.6mm
----------
a=28deg+-5deg b=30deg+-5deg

Timing setting

Test data 106661-5550
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




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