106661-5510 ZEXEL F 019 Z10 625 BOSCH INJECTION-PUMP ASSEMBLY f019z10625 1066615510


106661-5510 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH F 019 Z10 625 f019z10625
ZEXEL 106661-5510 1066615510

Service parts 106661-5510 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106066-1300
3. GOVERNOR 105487-5510
4. SUPPLY PUMP 105217-1850
5. AUTOM. ADVANCE MECHANIS 105614-4220
6. COUPLING PLATE 105662-0761
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4570
11. Nozzle and Holder 1660096502
12. Open Pre:MPa(Kqf/cm2) 22.6(230)
13. NOZZLE-HOLDER 105031-4370
14. NOZZLE 105015-4170
15. NOZZLE SET

Include in #1:

106661-5510 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 625 f019z10625
ZEXEL 106661-5510 1066615510


Zexel num
Bosch num
Firm num
Name
106661-5510 
106661-5511 
F 019 Z10 625 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.5
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   153.3 150.3 156.3
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   60 60
Boost pressure mmHg   450 450
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.5
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   153.6 150.6 156.6
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   60 60
Boost pressure mmHg   450 450
Injection quantity adjustment_03
Adjusting point   C
Rack position   11.5
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   149.6 147.6 151.6
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Boost pressure kPa   60 60
Boost pressure mmHg   450 450
Injection quantity adjustment_04
Adjusting point   D
Rack position   11.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   145.5 142.5 148.5
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   60 60
Boost pressure mmHg   450 450
Injection quantity adjustment_05
Adjusting point   E
Rack position   10.7
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   118.6 115.6 121.6
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_06
Adjusting point   F
Rack position   6.1+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   11 10 12
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   300 300 300
Rack position   10.7
Boost pressure kPa   33.3 33.3 33.3
Boost pressure mmHg   250 250 250
Boost compensator adjustment_02
Pump speed r/min   300 300 300
Rack position   11.1
Boost pressure kPa   40 38.7 41.3
Boost pressure mmHg   300 290 310
Boost compensator adjustment_03
Pump speed r/min   300 300 300
Rack position   11.5
Boost pressure kPa   46.7 46.7 46.7
Boost pressure mmHg   350 350 350
Timer adjustment
Pump speed r/min   700
Advance angle deg.   0.3
Timer adjustment_02
Pump speed r/min   750
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   850
Advance angle deg.   0.5 0.1 0.9
Timer adjustment_04
Pump speed r/min   1000
Advance angle deg.   1.7 1.3 2.1
Timer adjustment_05
Pump speed r/min   1150
Advance angle deg.   3 2.6 3.4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106661-5510
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Rack limit using stop lever (5)Damper spring setting (6)Variable speed specification: idling adjustment (7)Main spring setting
----------
RT=1 TH=2mm
----------

Speed control lever angle

Test data 106661-5510
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=11deg+4deg-3deg b=22deg+-4deg

0000000901

Test data 106661-5510
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=32.5deg+-5deg b=42.5deg+-3deg

Stop lever angle

Test data 106661-5510
N:Pump normal S:Stop the pump. (1)Rack position = aa (non-injection rack position) (2)Rack position bb
----------
aa=1.9-0.5mm bb=11.5mm
----------
a=27.5deg+-5deg b=28deg+-3deg

Timing setting

Test data 106661-5510
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




Have questions with 106661-5510?





Group cross 106661-5510 ZEXEL

 
 
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