106661-5340 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066615340


106661-5340 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106661-5340 1066615340

Service parts 106661-5340 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106066-5560
3. GOVERNOR 105489-1500
4. SUPPLY PUMP 105227-1030
5. AUTOM. ADVANCE MECHANIS 105681-4101
6. COUPLING PLATE 105662-0751
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5950
11. Nozzle and Holder 16600-96510
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4370
14. NOZZLE 105015-5580
15. NOZZLE SET

Include in #1:

106661-5340 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106661-5340 1066615340


Zexel num
Bosch num
Firm num
Name
106661-5340 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   119.2 117.2 121.2
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.8
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   105.7 102.7 108.7
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8+-0.5
Pump speed r/min   240 240 240
Average injection quantity mm3/st.   10.5 9.2 11.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   14+-0.1
Pump speed r/min   40 40 40
Average injection quantity mm3/st.   106 106
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   200+100
Advance angle deg.   1.6 1.1 2.1
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500-150
Advance angle deg.   0 0 0
Timer adjustment_03
Pump speed r/min   925+-30
Advance angle deg.   0 0 0
Timer adjustment_04
Pump speed r/min   1100
Advance angle deg.   5 4.5 5.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106661-5340
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Rack limit using the stop lever: R1 (4)Excess fuel setting for starting: SXL (5)Damper spring setting: DL
----------
RT=1 TH=2.1mm R1=14+-0.1mm SXL=12+0.2mm DL=6.9-0.2mm
----------

Speed control lever angle

Test data 106661-5340
F:Full speed
----------

----------
a=22.5deg+-5deg

0000000901

Test data 106661-5340
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=31deg+-3deg

Stop lever angle

Test data 106661-5340
N:Pump normal S:Stop the pump. (1)Rack position = aa
----------
aa=14+-0.1mm
----------
a=34.5deg+-5deg b=36.5deg+-5deg

Timing setting

Test data 106661-5340
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




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