106661-5293 ZEXEL 9 400 616 616 BOSCH INJECTION-PUMP ASSEMBLY 9400616616 1066615293 1671396761


106661-5293 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 616 9400616616
ZEXEL 106661-5293 1066615293
NISSAN-DIESEL 1671396761 1671396761

Service parts 106661-5293 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106066-5260
3. GOVERNOR 105489-0731
4. SUPPLY PUMP 105217-1850
5. AUTOM. ADVANCE MECHANIS 105681-4280
6. COUPLING PLATE 105662-1200
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-5700
11. Nozzle and Holder 1660096508
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105031-4370
14. NOZZLE 105015-5290
15. NOZZLE SET

Include in #1:

106661-5293 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 616 9400616616
ZEXEL 106661-5293 1066615293
NISSAN-DIESEL 1671396761 1671396761


Zexel num
Bosch num
Firm num
Name
106661-5293 
9 400 616 616 
1671396761  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
PE6 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.2
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   122.3 120.3 124.3
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   12
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   102.2 99.2 105.2
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   -
Rack position   7+-0.5
Pump speed r/min   240 240 240
Average injection quantity mm3/st.   10 8.7 11.3
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_04
Adjusting point   D
Rack position   6.8+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   8 6 10
Fixing the lever   *
Timer adjustment
Pump speed r/min   200+100
Advance angle deg.   1.6 1.1 2.1
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500-150
Advance angle deg.   0 0 0
Timer adjustment_03
Pump speed r/min   925+-30
Advance angle deg.   0 0 0
Timer adjustment_04
Pump speed r/min   1100
Advance angle deg.   3 2.5 3.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106661-5293
N:Pump speed R:Rack position (mm) (1)Rack limit using the stop lever: R1 (2)Excess fuel setting for starting: SXL (3)Damper spring setting: DL (4)Variable speed specification: idling adjustment (5)Main spring setting
----------
R1=14+-0.1mm SXL=12.2+0.2mm DL=5.5-0.5mm
----------

Speed control lever angle

Test data 106661-5293
F:Full speed I:Idle (1)Set the pump speed at aa (2)Stopper bolt setting (3)Set the pump speed at bb.
----------
aa=1150r/min bb=275r/min
----------
a=31deg+-5deg b=23deg+-5deg

0000000901

Test data 106661-5293
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=15deg+-5deg b=39deg+-3deg

Stop lever angle

Test data 106661-5293
N:Pump normal S:Stop the pump. (1)R = aa (2)Rack position bb
----------
aa=50mm bb=14+-0.1mm
----------
a=34.5deg+-5deg b=36.5deg+-3deg

Timing setting

Test data 106661-5293
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




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INJECTION-PUMP ASSEMBLY
PE6
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