106661-5160 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066615160


106661-5160 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106661-5160 1066615160

Service parts 106661-5160 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106066-5340
3. GOVERNOR 105407-3021
4. SUPPLY PUMP 105217-6010
5. AUTOM. ADVANCE MECHANIS 105636-0820
6. COUPLING PLATE 105662-0751
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4570
11. Nozzle and Holder 16600-96502
12. Open Pre:MPa(Kqf/cm2) 22.6{230}
13. NOZZLE-HOLDER 105031-4370
14. NOZZLE 105015-4170
15. NOZZLE SET

Include in #1:

106661-5160 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106661-5160 1066615160


Zexel num
Bosch num
Firm num
Name
106661-5160 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.4
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   164 162 166
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Boost pressure kPa   33.3 33.3
Boost pressure mmHg   250 250
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.9
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   132.8 129.8 135.8
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Boost pressure kPa   33.3 33.3
Boost pressure mmHg   250 250
Injection quantity adjustment_03
Adjusting point   C
Rack position   4.9+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   11.6 10.6 12.6
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   300 300 300
Rack position   10.6
Boost pressure kPa   6.7 4 6.7
Boost pressure mmHg   50 30 50
Boost compensator adjustment_02
Pump speed r/min   300 300 300
Rack position   12.4
Boost pressure kPa   20 20 20
Boost pressure mmHg   150 150 150
Timer adjustment
Pump speed r/min   975--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   925
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1000
Advance angle deg.   0.8 0.3 1.3
Timer adjustment_04
Pump speed r/min   1100
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106661-5160
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Excess fuel lever for starting lever setting (3)Boost compensator stroke (4)Set idle sub-spring (5)Main spring setting
----------
K=9
----------

Speed control lever angle

Test data 106661-5160
F:Full speed I:Idle (1)(Pump speed = aa) (2)Stopper bolt setting
----------
aa=400r/min
----------
a=2deg+-5deg b=21deg+-5deg

Stop lever angle

Test data 106661-5160
N:Pump normal S:Stop the pump.
----------

----------
a=26deg+-5deg b=53deg+-5deg

0000001101

Test data 106661-5160
N:Normal B:When boosted
----------

----------
a=(18deg) b=(25deg)

Timing setting

Test data 106661-5160
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




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