106661-2191 ZEXEL 9 400 616 599 BOSCH INJECTION-PUMP ASSEMBLY 9400616599 1066612191 me150463


106661-2191 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 616 599 9400616599
ZEXEL 106661-2191 1066612191
MITSUBISHI ME150463 me150463

Service parts 106661-2191 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106066-5490
3. GOVERNOR 105487-6311
4. SUPPLY PUMP 105207-1041
5. AUTOM. ADVANCE MECHANIS 105636-1750
6. COUPLING PLATE 105662-0710
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7730
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 17.7(180)/24.5(250)
13. NOZZLE-HOLDER 105031-4530
14. NOZZLE 105015-6150
15. NOZZLE SET

Include in #1:

106661-2191 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 616 599 9400616599
ZEXEL 106661-2191 1066612191
MITSUBISHI ME150463 me150463


Zexel num
Bosch num
Firm num
Name
106661-2191 
9 400 616 599 
ME150463  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22T6 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   131424-6920
Overflow valve opening pressure kPa   191 157 225
Overflow valve opening pressure kgf/cm2   1.95 1.6 2.3
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.8 4.75 4.85
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   10.2
Pump speed r/min   650 650 650
Each cylinder's injection qty mm3/st.   138.5 135.1 141.9
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.5+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   17.5 14.9 20.1
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(10.2)
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   138.5 137.5 139.5
Basic   *
Fixing the lever   *
Boost pressure kPa   27.3 27.3
Boost pressure mmHg   205 205
Injection quantity adjustment_04
Adjusting point   D
Rack position   R2(R1-1. 6)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   101.5 98.5 104.5
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_05
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   135 115 155
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R2(R1-1. 6)
Boost pressure kPa   5.3 5.3 5.3
Boost pressure mmHg   40 40 40
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   R1(10.2)
Boost pressure kPa   14 14 14
Boost pressure mmHg   105 105 105
Timer adjustment
Pump speed r/min   950--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1100
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106661-2191
N:Pump speed R:Rack position (mm) (1)Tolerance for racks not indicated: +-0.05mm. (2)Boost compensator cancel stroke: BSL (3)Boost compensator stroke: BCL (4)Damper spring setting
----------
BSL=1.6mm BCL=1.6+-0.1mm
----------

Speed control lever angle

Test data 106661-2191
F:Full speed
----------

----------
a=15.5deg+-5deg

0000000901

Test data 106661-2191
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=28deg+-5deg b=31deg+-3deg

Stop lever angle

Test data 106661-2191
S:Stop the pump. (1)Rack position = aa, stopper bolt setting (2)Free (at delivery)
----------
aa=3.4-0.5mm
----------
a=35.5+-5deg b=38.5deg+7deg-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=6.2+-0.1mm
----------

Timing setting

Test data 106661-2191
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=13deg
----------
a=(7deg)




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