Rating:
Information injection-pump assembly
ZEXEL
106661-0880
1066610880
NISSAN-DIESEL
1671396565
1671396565
Cross reference number
ZEXEL
106661-0880
1066610880
NISSAN-DIESEL
1671396565
1671396565
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3.2
3.15
3.25
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
11.7
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
144.4
142.4
146.4
Max. variation between cylinders
%
0
-4
4
Basic
*
Fixing the lever
*
Boost pressure
kPa
20
20
20
Boost pressure
mmHg
150
150
150
Injection quantity adjustment_02
Adjusting point
B
Rack position
11.2
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
120.9
117.9
123.9
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_03
Adjusting point
C
Rack position
6.4+-0.5
Pump speed
r/min
240
240
240
Average injection quantity
mm3/st.
9.3
8.3
10.3
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Boost pressure
kPa
0
0
0
Boost pressure
mmHg
0
0
0
Injection quantity adjustment_04
Adjusting point
D
Rack position
11.7
Pump speed
r/min
1150
1150
1150
Average injection quantity
mm3/st.
146.5
143.5
149.5
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Boost pressure
kPa
20
20
20
Boost pressure
mmHg
150
150
150
Boost compensator adjustment
Pump speed
r/min
600
600
600
Rack position
11.2
Boost pressure
kPa
6.7
4
6.7
Boost pressure
mmHg
50
30
50
Boost compensator adjustment_02
Pump speed
r/min
600
600
600
Rack position
11.7
Boost pressure
kPa
13.3
13.3
13.3
Boost pressure
mmHg
100
100
100
Timer adjustment
Pump speed
r/min
700
Advance angle
deg.
0.3
Timer adjustment_02
Pump speed
r/min
750
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
850
Advance angle
deg.
0.5
0.1
0.9
Timer adjustment_04
Pump speed
r/min
1000
Advance angle
deg.
1.7
1.3
2.1
Timer adjustment_05
Pump speed
r/min
1150
Advance angle
deg.
3
2.6
3.4
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Adjust with speed control lever at full position (minimum-maximum speed specification)
(2)Adjust with the load control lever in the full position (variable speed specification).
(3)Rack limit using stop lever
(4)Boost compensator stroke: BCL
(5)Damper spring setting: DL
(6)Main spring setting
----------
BCL=0.5+-0.1mm DL=5.1-0.2mm
----------
----------
BCL=0.5+-0.1mm DL=5.1-0.2mm
----------
Speed control lever angle
F:Full speed
I:Idle
----------
----------
a=13deg+-5deg b=13deg+-5deg
----------
----------
a=13deg+-5deg b=13deg+-5deg
0000000901
F:Full load
I:Idle
(1)Stopper bolt setting
----------
----------
a=28.5deg+-5deg b=40.5deg+-3deg
----------
----------
a=28.5deg+-5deg b=40.5deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Rack position = aa
(2)Rack position bb
----------
aa=1.5+-0.1mm bb=11.7mm
----------
a=28deg+-5deg b=30deg+-5deg
----------
aa=1.5+-0.1mm bb=11.7mm
----------
a=28deg+-5deg b=30deg+-5deg