106661-0860 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066610860


106661-0860 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106661-0860 1066610860

Cross reference number

ZEXEL 106661-0860 1066610860


Zexel num
Bosch num
Firm num
Name
106661-0860 
106661-0862 
 
  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
PE6 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.7
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   124.5 122.5 126.5
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   5+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   12 10.3 13.7
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Timer adjustment
Pump speed r/min   300
Advance angle deg.   0.5
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   1.8 1.5 2.1
Timer adjustment_03
Pump speed r/min   1100
Advance angle deg.   4 3.5 4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106661-0860
N:Pump speed R:Rack position (mm) (1)Variable speed specification. (2)Tolerance for racks not indicated: +-0.05mm. (3)Fix the load control lever in the full position and adjust. (4)Rack limit using the stop lever: R1 (5)Idle sub spring setting: L1. (6)Set the damper spring (after setting the idle spring).
----------
R1=11.7mm L1=4.7-0.2mm
----------

Speed control lever angle

Test data 106661-0860
F:Full speed I:Idle
----------

----------
a=11deg+-5deg b=22deg+-5deg

0000000901

Test data 106661-0860
F:Full load (1)Fix full load
----------

----------
a=(20deg)+-5deg

Stop lever angle

Test data 106661-0860
N:Pump normal S:Stop the pump. (1)Drive side (2)Use the hole at R = aa (3)Rack position bb (4)Rack position = cc
----------
aa=50mm bb=11.7mm cc=1.5mm
----------
a=28deg+-5deg b=30deg+-3deg




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Group cross 106661-0860 ZEXEL

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