Rating:
Information injection-pump assembly
ZEXEL
106661-0750
1066610750
NISSAN-DIESEL
1670096517
1670096517
Service parts 106661-0750 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
16600-96505
12.
Open Pre:MPa(Kqf/cm2)
22.6{230}
15.
NOZZLE SET
Include in #1:
106661-0750
as INJECTION-PUMP ASSEMBLY
Cross reference number
ZEXEL
106661-0750
1066610750
NISSAN-DIESEL
1670096517
1670096517
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3.2
3.15
3.25
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.9
Pump speed
r/min
1150
1150
1150
Average injection quantity
mm3/st.
153.3
150.3
156.3
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
10.9
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
153.6
150.6
156.6
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
10.9
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
149.6
147.6
151.6
Max. variation between cylinders
%
0
-4
4
Basic
*
Fixing the lever
*
Injection quantity adjustment_04
Adjusting point
D
Rack position
10.9
Pump speed
r/min
400
400
400
Average injection quantity
mm3/st.
145.5
142.5
148.5
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_05
Adjusting point
E
Rack position
10.1
Pump speed
r/min
300
300
300
Average injection quantity
mm3/st.
118.6
115.6
121.6
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_06
Adjusting point
F
Rack position
5.7+-0.5
Pump speed
r/min
225
225
225
Average injection quantity
mm3/st.
11
10
12
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Boost compensator adjustment
Pump speed
r/min
500
500
500
Rack position
10.1
Boost pressure
kPa
6.7
4
6.7
Boost pressure
mmHg
50
30
50
Boost compensator adjustment_02
Pump speed
r/min
500
500
500
Rack position
10.6
Boost pressure
kPa
10.7
9.4
12
Boost pressure
mmHg
80
70
90
Boost compensator adjustment_03
Pump speed
r/min
500
500
500
Rack position
10.9
Boost pressure
kPa
13.3
13.3
13.3
Boost pressure
mmHg
100
100
100
Timer adjustment
Pump speed
r/min
700
Advance angle
deg.
0.3
Timer adjustment_02
Pump speed
r/min
750
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
850
Advance angle
deg.
0.5
0.1
0.9
Timer adjustment_04
Pump speed
r/min
1000
Advance angle
deg.
1.7
1.3
2.1
Timer adjustment_05
Pump speed
r/min
1150
Advance angle
deg.
3
2.6
3.4
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Beginning of damper spring operation: DL
(2)Boost pressure: BP1
(3)Boost pressure: not less than BP2
(4)Boost compensator stroke: BCL
----------
DL=4.7-0.2mm BP1=(13.3)kPa((100)mmHg) BP2=6.7-2.7kPa(50-20mmHg) BCL=0.8mm
----------
----------
DL=4.7-0.2mm BP1=(13.3)kPa((100)mmHg) BP2=6.7-2.7kPa(50-20mmHg) BCL=0.8mm
----------
0000000901
F:Full load
I:Idle
(1)Stopper bolt setting
----------
----------
a=12deg+-5deg b=21deg+-3deg
----------
----------
a=12deg+-5deg b=21deg+-3deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Rack position = aa (non-injection rack position)
----------
aa=2mm
----------
a=3deg+-5deg b=32deg+-3deg c=(26deg)
----------
aa=2mm
----------
a=3deg+-5deg b=32deg+-3deg c=(26deg)