106661-0580 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066610580 1670096520


106661-0580 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106661-0580 1066610580
NISSAN-DIESEL 1670096520 1670096520

Service parts 106661-0580 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106066-1240
3. GOVERNOR 105306-0071
4. SUPPLY PUMP 105217-1730
5. AUTOM. ADVANCE MECHANIS 105614-0660
6. COUPLING PLATE 105662-0370
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4050
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 19.6(200)
13. NOZZLE-HOLDER 105031-4270
14. NOZZLE 105015-2780
15. NOZZLE SET

Include in #1:

106661-0580 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106661-0580 1066610580
NISSAN-DIESEL 1670096520 1670096520


Zexel num
Bosch num
Firm num
Name
106661-0580 
 
1670096520  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
PE6 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105015-2780
Nozzle holder   105031-4140
Opening pressure MPa   19.6
Opening pressure kgf/cm2   200
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-500
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   111 105 117
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.5
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   111 105 117
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   9.5
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   110 108 112
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   6.4+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   17 15.3 18.7
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   -
Rack position   -
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   110 109 111
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   300+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.95 0.6 1.3
Timer adjustment_03
Pump speed r/min   700
Advance angle deg.   1.75 1.4 2.1
Timer adjustment_04
Pump speed r/min   900
Advance angle deg.   2.75 2.4 3.1
Timer adjustment_05
Pump speed r/min   1100+50
Advance angle deg.   4 3.4 4.2
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106661-0580
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Set the full load (3)RACK LIMIT
----------
DL=6.4-0.5mm
----------

0000000901

Test data 106661-0580
F:Full load I:Idle (1)Set in the idling position using the setscrew.
----------

----------
a=13.5deg+-5deg b=21deg+-3deg

Stop lever angle

Test data 106661-0580
N:Pump normal S:Stop the pump. (1)Rack position = aa (non-injection rack position)
----------
aa=2mm
----------
a=8deg+-5deg b=29deg+-3deg c=(25deg)




Have questions with 106661-0580?





Group cross 106661-0580 ZEXEL

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