106661-0510 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066610510 1671396509

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106661-0510 1066610510

NISSAN-DIESEL 1671396509 1671396509

Cross reference number

ZEXEL 106661-0510 1066610510

NISSAN-DIESEL 1671396509 1671396509

Zexel num

Bosch num

Firm num

Name

106661-0510
106661-0512

1671396509 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
PE60 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.4

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 134 131 137

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.4

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 131.6 128.6 134.6

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 10.4

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 130.8 127.8 133.8

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 6.4+-0.5

Pump speed r/min 200 200 200

Average injection quantity mm3/st. 9 8.1 9.9

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 300+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 500

Advance angle deg. 0.95 0.6 1.3

Timer adjustment_03

Pump speed r/min 700

Advance angle deg. 1.75 1.4 2.1

Timer adjustment_04

Pump speed r/min 900

Advance angle deg. 2.75 2.4 3.1

Timer adjustment_05

Pump speed r/min 1100+50

Advance angle deg. 4 3.4 4.2

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Speed control lever full position (2)Load control lever's full position (3)Target notch: K (4)RACK LIMIT
----------
K=15
----------

Speed control lever angle

F:Full speed S:Stop
----------

----------
a=14deg+-5deg b=32deg+-3deg

0000000901

F:Full load I:Idle S:Stop (1)Rack position aa (pump speed bb r/min )
----------
aa=5.9-0.2mm bb=0r/min
----------
a=10deg+-3deg b=34deg+-3deg c=8.5deg+-5deg