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106661-0480 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066610480 1670096102


106661-0480 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106661-0480 1066610480
NISSAN-DIESEL 1670096102 1670096102

Service parts 106661-0480 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106066-1250
3. GOVERNOR 105306-0434
4. SUPPLY PUMP 105217-6010
5. AUTOM. ADVANCE MECHANIS 105614-0730
6. COUPLING PLATE 105662-0370
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4050
11. Nozzle and Holder 16600-96001
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4270
14. NOZZLE 105015-2780
15. NOZZLE SET

Include in #1:

106661-0480 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106661-0480 1066610480
NISSAN-DIESEL 1670096102 1670096102


Zexel num
Bosch num
Firm num
Name
106661-0480 
 
1670096102  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
PD6T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Governor side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.7
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   139.4 137.4 141.4
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.9
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   114.6 112.6 116.6
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   11.7
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   139.7 137.7 141.7
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   11.7
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   138.8 136.8 140.8
Max. variation between cylinders %   0 -4 4
Fixing the rack   *
Injection quantity adjustment_05
Adjusting point   E
Rack position   7.2+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   10.1 9.1 11.1
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_06
Adjusting point   -
Rack position   -
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   139.4 138.4 140.4
Boost pressure kPa   53.3 53.3 53.3
Boost pressure mmHg   400 400 400
Remarks
Set full load lever  
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   10.9
Boost pressure kPa   27.3 27.3 27.3
Boost pressure mmHg   205 205 205
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   11.7
Boost pressure kPa   42.7 41.4 44
Boost pressure mmHg   320 310 330
Timer adjustment
Pump speed r/min   500+-50
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.75 0.4 1.1
Timer adjustment_03
Pump speed r/min   900
Advance angle deg.   1.25 0.9 1.6
Timer adjustment_04
Pump speed r/min   1100+50
Advance angle deg.   2.5 1.9 2.7
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 106661-0480
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Boost compensator stroke
----------
DL=5.2+0.5mm
----------

0000000901

Test data 106661-0480
F:Full load I:Idle (1)Set in the idling position using the setscrew.
----------

----------
a=13.5deg+-5deg b=23.5deg+-3deg




Have questions with 106661-0480?





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