106661-0300 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066610300

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106661-0300 1066610300

Cross reference number

ZEXEL 106661-0300 1066610300

Zexel num

Bosch num

Firm num

Name

106661-0300
106661-0302

NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
PE60 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105015-2780

Bosch type code DLLA166S374NP6

Nozzle holder 105031-4140

Opening pressure MPa 19.6

Opening pressure kgf/cm2 200

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-500

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.6

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 116 113 119

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 9.6

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 115 112 118

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 6.2+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 17 15.3 18.7

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 300+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 500

Advance angle deg. 1.5 1 2

Timer adjustment_03

Pump speed r/min 700

Advance angle deg. 3 2.5 3.5

Timer adjustment_04

Pump speed r/min 900

Advance angle deg. 4.5 4 5

Timer adjustment_05

Pump speed r/min 1100

Advance angle deg. 6 5.5 6.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Solenoid operation confirmation: Set the speed control lever in the full speed position. At pump speed N1 when the solenoid is operated, confirm that the idle rack position is R1 or less. (3)RACK LIMIT: RAL
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K=15 N1=100r/min R1=-1mm RAL=10.4+-0.1mm
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