106652-4120 ZEXEL 9 400 612 038 BOSCH INJECTION-PUMP ASSEMBLY 9400612038 1066524120


106652-4120 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 038 9400612038
ZEXEL 106652-4120 1066524120

Service parts 106652-4120 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106065-5082
3. GOVERNOR 105306-0670
4. SUPPLY PUMP 105237-1180
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105663-0930
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105130-1060
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 11.8{120}
13. NOZZLE-HOLDER 105060-1090
14. NOZZLE 105000-1670
15. NOZZLE SET

Include in #1:

106652-4120 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 612 038 9400612038
ZEXEL 106652-4120 1066524120


Zexel num
Bosch num
Firm num
Name
106652-4120 
9 400 612 038 
   
INJECTION-PUMP ASSEMBLY
DMF15HSA K 14CA INJECTION PUMP ASSY PE6P,6PD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.35 3.3 3.4
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   14
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   181 179 183
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   7+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   16 14 18
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 106652-4120
N:Pump speed R:Rack position (mm) (1)Stop lever setting: R1 (2)Damper spring setting: DL
----------
R1=15+-0.1mm DL=6-0.3mm
----------

0000000901

Test data 106652-4120
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=10.5deg+-5deg b=(11deg)+-3deg

Stop lever angle

Test data 106652-4120
N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Normal (3)Stopper bolt setting
----------
aa=15+-0.1mm
----------
a=(27deg)+-5deg b=(47deg)+-5deg

Timing setting

Test data 106652-4120
(1)Pump vertical direction (2)Position of coupling's pin hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(140deg)




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