106652-4060 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066524060 40947040b

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106652-4060 1066524060

NIIGATA-URAWA 40947040B 40947040b

Service parts 106652-4060 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106065-5120

3. GOVERNOR 105447-0260

4. SUPPLY PUMP 105217-1370

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105101-2080

11. Nozzle and Holder 510 3225 1A

12. Open Pre:MPa(Kqf/cm2) 14.7{150}

13. NOZZLE-HOLDER 105031-1690

14. NOZZLE 105000-1610

15. NOZZLE SET

Include in #1:

106652-4060 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106652-4060 1066524060

NIIGATA-URAWA 40947040B 40947040b

Zexel num

Bosch num

Firm num

Name

106652-4060
106652-4061

40947040B NIIGATA-URAWA

INJECTION-PUMP ASSEMBLY
6L16 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8130

Bosch type code EFEP215A

Nozzle 105780-0050

Bosch type code DN6TD119NP1T

Nozzle holder 105780-2090

Bosch type code EFEP215

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-3-5-6- 4-2

Pre-stroke mm 2.7 2.65 2.75

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-3 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-5 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-4 deg. 240 239.5 240.5

Difference between angles 5
Cyl.1-2 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 14.8

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 304 295 313

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 6.1+-0.5

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 29.5 25.5 33.5

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT: RAL (N = N1) (3)Idle sub spring setting: L1.
----------
K=14 RAL=16+0.2mm N1=0r/min L1=5.1-0.5mm
----------

Speed control lever angle

F:Full speed S:Stop
----------

----------
a=13deg+-5deg b=32deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Right front (2)Right rear (3)Normal
----------

----------
a=24.5deg+-5deg b=47deg+-5deg c=27deg+-5deg d=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of pump side coupling's reamer bolt hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)