106651-4020 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066514020


106651-4020 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106651-4020 1066514020

Service parts 106651-4020 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106065-5280
3. GOVERNOR 105487-5700
4. SUPPLY PUMP 105207-1041
5. AUTOM. ADVANCE MECHANIS 105636-1640
6. COUPLING PLATE 105662-0710
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-7230
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/21.6{220}
13. NOZZLE-HOLDER 105031-4530
14. NOZZLE 105015-6710
15. NOZZLE SET

Include in #1:

106651-4020 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106651-4020 1066514020


Zexel num
Bosch num
Firm num
Name
106651-4020 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   5.1 5.05 5.15
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.1
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   140 136.5 143.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.3+-0.5
Pump speed r/min   225 225 225
Each cylinder's injection qty mm3/st.   18.6 15.9 21.3
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.1)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   140 139 141
Basic   *
Fixing the lever   *
Boost pressure kPa   51.3 51.3
Boost pressure mmHg   385 385
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(12.1)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   139 135 143
Difference in delivery mm3/st.   8 8 8
Fixing the lever   *
Boost pressure kPa   51.3 51.3
Boost pressure mmHg   385 385
Injection quantity adjustment_05
Adjusting point   D
Rack position   11.5
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   121 117.4 124.6
Fixing the lever   *
Boost pressure kPa   26 26 26
Boost pressure mmHg   195 195 195
Injection quantity adjustment_06
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   110 90 130
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   10.4
Boost pressure kPa   5.3 5.3 5.3
Boost pressure mmHg   40 40 40
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   11.5
Boost pressure kPa   26 24.7 27.3
Boost pressure mmHg   195 185 205
Boost compensator adjustment_03
Pump speed r/min   600 600 600
Rack position   R1(12.1)
Boost pressure kPa   38 31.3 44.7
Boost pressure mmHg   285 235 335
Timer adjustment
Pump speed r/min   450--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   400
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   720
Advance angle deg.   2.5 2 3
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106651-4020
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Boost compensator cancel stroke: BSL (5)Boost compensator stroke (6)Damper spring setting
----------
RT=1 TH=2.8mm BSL=2mm
----------

Speed control lever angle

Test data 106651-4020
F:Full speed
----------

----------
a=9deg+-5deg

0000000901

Test data 106651-4020
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=31deg+-5deg b=36.5deg+-3deg

Stop lever angle

Test data 106651-4020
N:Engine manufacturer's normal use S:Stop the pump. (1)Rack position = aa (2)Rack position = bb, set the stopper bolt. (3)Free (at delivery)
----------
aa=14mm bb=4.9-0.5mm
----------
a=(35.5deg) b=25.5deg+-5deg c=0deg+7deg-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=325r/min Ra=6+-0.1mm
----------

Timing setting

Test data 106651-4020
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(6deg)




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