106651-2090 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066512090

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106651-2090 1066512090

Cross reference number

ZEXEL 106651-2090 1066512090

Zexel num

Bosch num

Firm num

Name

106651-2090
106651-2091

MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D22T *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 5.1 5.05 5.15

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.2

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 143.5 140.5 146.5

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Boost pressure kPa 86.6 86.6

Boost pressure mmHg 650 650

Injection quantity adjustment_02

Adjusting point B

Rack position 13

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 156 154 158

Max. variation between cylinders % 0 -3 3

Basic *

Fixing the lever *

Boost pressure kPa 86.6 86.6

Boost pressure mmHg 650 650

Injection quantity adjustment_03

Adjusting point C

Rack position 6.2+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 18.6 15.9 21.3

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_04

Adjusting point D

Rack position 10.9+-0. 5

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 110.5 106.5 114.5

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_05

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 140 120 160

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Boost compensator adjustment

Pump speed r/min 600 600 600

Rack position 10.9

Boost pressure kPa 28 26.7 29.3

Boost pressure mmHg 210 200 220

Boost compensator adjustment_02

Pump speed r/min 600 600 600

Rack position 13

Boost pressure kPa 74.6 67.9 81.3

Boost pressure mmHg 560 510 610

Timer adjustment

Pump speed r/min 850+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 900

Advance angle deg. 0.8 0.3 1.3

Timer adjustment_03

Pump speed r/min 950

Advance angle deg. 1.7 1.2 2.2

Timer adjustment_04

Pump speed r/min 1050

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Boost compensator stroke (3)Rack difference between N = N1 and N = N2
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DL=5.6-0.2mm N1=600r/min N2=1100r/min
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Speed control lever angle

F:Full speed
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a=4deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
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a=21.5deg+-5deg b=39.5deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
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a=5deg+-5deg b=48.5deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. 1. Inner side (1)Speed N1 (2)Rack position Ra 2. Outside (1)Speed N2 (2)Rack position Rb
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N1=310r/min Ra=6.2mm N2=600r/min Rb=10.7mm
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