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106651-2080 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066512080


106651-2080 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106651-2080 1066512080

Service parts 106651-2080 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106065-5241
3. GOVERNOR 105487-0710
4. SUPPLY PUMP 105207-1031
5. AUTOM. ADVANCE MECHANIS 105636-0380
6. COUPLING PLATE 105662-0710
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4982
11. Nozzle and Holder ME056146
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER 105031-3642
14. NOZZLE 105015-4590
15. NOZZLE SET

Include in #1:

106651-2080 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106651-2080 1066512080


Zexel num
Bosch num
Firm num
Name
106651-2080 
106651-2081 
 
  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D22T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   5.1 5.05 5.15
Beginning of injection position
Governor side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.8
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   134.4 131.4 137.4
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.2+-0.5
Pump speed r/min   250 250 250
Each cylinder's injection qty mm3/st.   18.6 15.9 21.3
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.8)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   134.4 133.4 135.4
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(11.8)
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   133.4 129.4 137.4
Difference in delivery mm3/st.   8 8 8
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_05
Adjusting point   D
Rack position   R2(10.9)
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   110.5 106.5 114.5
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_06
Adjusting point   E
Rack position   12.5+-0. 5
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   140 120 160
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   R2(10.9)
Boost pressure kPa   12 12 12
Boost pressure mmHg   90 90 90
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   11.3
Boost pressure kPa   24 22.7 25.3
Boost pressure mmHg   180 170 190
Boost compensator adjustment_03
Pump speed r/min   600 600 600
Rack position   R1(11.8)
Boost pressure kPa   38.7 32 45.4
Boost pressure mmHg   290 240 340
Timer adjustment
Pump speed r/min   850+-50
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   900
Advance angle deg.   0.8 0.3 1.3
Timer adjustment_03
Pump speed r/min   950
Advance angle deg.   1.7 1.2 2.2
Timer adjustment_04
Pump speed r/min   1050
Advance angle deg.   4 3.5 4.5
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 106651-2080
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL
----------
DL=5.2-0.2mm
----------

Speed control lever angle

Test data 106651-2080
F:Full speed
----------

----------
a=4deg+-5deg

0000000901

Test data 106651-2080
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=21.5deg+-5deg b=36deg+-3deg

Stop lever angle

Test data 106651-2080
N:Pump normal S:Stop the pump.
----------

----------
a=5deg+-5deg b=48deg+-5deg

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=310r/min Ra=6.2mm
----------




Have questions with 106651-2080?





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