106651-2041 ZEXEL F 019 Z10 024 BOSCH INJECTION-PUMP ASSEMBLY f019z10024 1066512041 me056024

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH F 019 Z10 024 f019z10024

ZEXEL 106651-2041 1066512041

MITSUBISHI ME056024 me056024

Service parts 106651-2041 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 106065-5202

3. GOVERNOR 105487-0560

4. SUPPLY PUMP 105207-1031

5. AUTOM. ADVANCE MECHANIS 105636-0380

6. COUPLING PLATE 105662-0710

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4982

11. Nozzle and Holder ME056146

12. Open Pre:MPa(Kqf/cm2) 21.6{220}

13. NOZZLE-HOLDER 105031-3642

14. NOZZLE 105015-4590

15. NOZZLE SET

Include in #1:

106651-2041 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH F 019 Z10 024 f019z10024

ZEXEL 106651-2041 1066512041

MITSUBISHI ME056024 me056024

Zexel num

Bosch num

Firm num

Name

106651-2041

F 019 Z10 024

ME056024 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D22T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 5.1 5.05 5.15

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point -

Rack position 11.8

Pump speed r/min 700 700 700

Each cylinder's injection qty mm3/st. 134.4 131.4 137.4

Basic *

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_02

Adjusting point D

Rack position 6.2+-0.5

Pump speed r/min 250 250 250

Each cylinder's injection qty mm3/st. 18.6 15.9 21.3

Fixing the rack *

Standard for adjustment of the maximum variation between cylinders *

Injection quantity adjustment_03

Adjusting point A

Rack position R1(11.8)

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 134.4 133.4 135.4

Fixing the lever *

Boost pressure kPa 53.3 53.3

Boost pressure mmHg 400 400 400

Injection quantity adjustment_04

Adjusting point B

Rack position R1(11.8)

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 133.4 129.4 137.4

Difference in delivery mm3/st. 8 8 8

Fixing the lever *

Boost pressure kPa 53.3 53.3

Boost pressure mmHg 400 400 400

Injection quantity adjustment_05

Adjusting point C

Rack position R2(10.9)

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 110.5 106.5 114.5

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_06

Adjusting point E

Rack position 13.1+0.5

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 140 120 160

Fixing the lever *

Remarks
After startup boost setting

Boost compensator adjustment

Pump speed r/min 600 600 600

Rack position R2(10.9)

Boost pressure kPa 12 12 12

Boost pressure mmHg 90 90 90

Boost compensator adjustment_02

Pump speed r/min 600 600 600

Rack position 11.3

Boost pressure kPa 24 22.7 25.3

Boost pressure mmHg 180 170 190

Boost compensator adjustment_03

Pump speed r/min 600 600 600

Rack position R1(11.8)

Boost pressure kPa 38.7 32 45.4

Boost pressure mmHg 290 240 340

Timer adjustment

Pump speed r/min 850+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 900

Advance angle deg. 0.8 0.3 1.3

Timer adjustment_03

Pump speed r/min 950

Advance angle deg. 1.7 1.2 2.2

Timer adjustment_04

Pump speed r/min 1050

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Excess fuel for starting setting (at solenoid operation)
----------
DL=5.2-0.2mm
----------

Speed control lever angle

F:Full speed
----------

----------
a=4deg+-5deg

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=21.5deg+-5deg b=36deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=25deg+-5deg b=64deg+-5deg

0000001101

N:Normal B:When boosted
----------

----------
a=(39deg) b=(12deg)

0000001501 MICRO SWITCH

Adjustment of the micro-switch Adjust the bolt to obtain the following lever position when the micro-switch is ON. (1)Speed N1 (2)Rack position Ra
----------
N1=310r/min Ra=6.2mm
----------