106651-0670 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066510670


106651-0670 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106651-0670 1066510670

Service parts 106651-0670 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106065-1081
3. GOVERNOR 105306-1220
4. SUPPLY PUMP 105217-6010
5. AUTOM. ADVANCE MECHANIS 105614-0660
6. COUPLING PLATE 105662-0761
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-4500
11. Nozzle and Holder 16600-96501
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4370
14. NOZZLE 105015-4090
15. NOZZLE SET

Include in #1:

106651-0670 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106651-0670 1066510670


Zexel num
Bosch num
Firm num
Name
106651-0670 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   8-3-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.65 3.6 3.7
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12.6
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   114.8 112.8 116.8
Max. variation between cylinders %   0 -4 4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   12.6
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   115.6 112.6 118.6
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   12.6
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   117 114 120
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   8.1+-0.5
Pump speed r/min   200 200 200
Average injection quantity mm3/st.   8.7 7.4 10
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Timer adjustment
Pump speed r/min   300+-50
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.95 0.6 1.3
Timer adjustment_03
Pump speed r/min   700
Advance angle deg.   1.75 1.4 2.1
Timer adjustment_04
Pump speed r/min   900
Advance angle deg.   2.75 2.4 3.1
Timer adjustment_05
Pump speed r/min   1100+50
Advance angle deg.   4 3.4 4.2
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 106651-0670
N:Pump speed R:Rack position (mm) (1)Rack limit using stop lever (2)Damper spring setting: DL
----------
DL=8.1-0.25-0.5mm
----------

0000000901

Test data 106651-0670
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=12.5deg+-5deg b=23.5deg+-3deg

Stop lever angle

Test data 106651-0670
N:Pump normal S:Stop the pump. (1)Rack position = aa
----------
aa=12.6mm
----------
a=2deg+-5deg b=36deg+-5deg

0000001501 ACS

Test data 106651-0670
(A) Set screw (B) Push rod 1 1. Aneroid compensator unit adjustment (1)Screw in (A) to obtain L1. 2. Adjustment following governor installation (1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position. (2)Screw in the aneroid compensator to obtain the performance shown in the graph above.
----------
N1=750r/min L1=(0.6~0.9)mm
----------
R1=12.6mm R2=12mm P1=(86.6)kPa((650)mmHg) P2=70.1+-0.7kPa(526+-5mmHg) Q1=114.8+-2cm3/1000st Q2=(103.2)+-3cm3/1000st

Timing setting

Test data 106651-0670
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(30deg)




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