Rating:
Information injection-pump assembly
ZEXEL
106651-0430
1066510430
Service parts 106651-0430 INJECTION-PUMP ASSEMBLY:
1.
_
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
16600-96001
12.
Open Pre:MPa(Kqf/cm2)
19.6{200}
15.
NOZZLE SET
Include in #1:
106651-0430
as INJECTION-PUMP ASSEMBLY
Cross reference number
ZEXEL
106651-0430
1066510430
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 8-3-600
Outer diameter - inner diameter - length (mm) mm 8-3-600
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-4-2-6-
3-5
Pre-stroke
mm
3.65
3.6
3.7
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5
Cal 1-4 deg. 60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5
Cyl.1-2 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5
Cal 1-3 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5
Cal 1-5 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.5
Pump speed
r/min
750
750
750
Average injection quantity
mm3/st.
96.3
94.3
98.3
Max. variation between cylinders
%
0
-4
4
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
7
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
16.5
14.8
18.2
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Timer adjustment
Pump speed
r/min
300+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
500
Advance angle
deg.
1.35
0.7
1.6
Timer adjustment_03
Pump speed
r/min
700
Advance angle
deg.
2.85
2.1
3.1
Timer adjustment_04
Pump speed
r/min
900
Advance angle
deg.
4.4
3.6
4.6
Timer adjustment_05
Pump speed
r/min
1100+50
Advance angle
deg.
6.1
5.7
6.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)RACK LIMIT: RAL
(3)Idle sub spring setting: L1.
----------
K=16 RAL=12+-0.1mm L1=7-0.5mm
----------
----------
K=16 RAL=12+-0.1mm L1=7-0.5mm
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=17.5deg+-5deg b=32deg+-3deg c=25.5deg+-5deg
----------
----------
a=17.5deg+-5deg b=32deg+-3deg c=25.5deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=1.5deg+-5deg b=42.5deg+-5deg
----------
----------
a=1.5deg+-5deg b=42.5deg+-5deg