106651-0130 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066510130

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106651-0130 1066510130

Cross reference number

ZEXEL 106651-0130 1066510130

Zexel num

Bosch num

Firm num

Name

106651-0130
106651-0131

NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
PD6 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105015-2780

Bosch type code DLLA166S374NP6

Nozzle holder 105031-4140

Opening pressure MPa 19.6

Opening pressure kgf/cm2 200

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-500

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.2

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 92.5 91.5 93.5

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.2

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 93 90 96

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 10.2

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 92 89 95

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 7+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 17 15.3 18.7

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 300+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 500+40-1 0

Advance angle deg. 1.35 0.85 1.55

Timer adjustment_03

Pump speed r/min 700+40-1 0

Advance angle deg. 2.85 2.25 3.05

Timer adjustment_04

Pump speed r/min 900+40-1 0

Advance angle deg. 4.4 3.8 4.6

Timer adjustment_05

Pump speed r/min 1150+50

Advance angle deg. 6.1 5.7 6.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Adjust with speed control lever at full position (minimum-maximum speed specification) (2)Adjust with the load control lever in the full position (variable speed specification). (3)Target notch: K (4)RACK LIMIT: RAL
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K=15 RAL=11.2mm
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