106651-0100 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1066510100

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 106651-0100 1066510100

Cross reference number

ZEXEL 106651-0100 1066510100

Zexel num

Bosch num

Firm num

Name

106651-0100
106651-0102

NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
PD6 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle 105015-2780

Nozzle holder 105031-4140

Opening pressure MPa 19.6

Opening pressure kgf/cm2 200

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-500

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.65 3.6 3.7

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.7

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 105 104 106

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 10.7

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 105 103 107

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_03

Adjusting point D

Rack position 7+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 17 15.3 18.7

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Timer adjustment

Pump speed r/min 300+-50

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 500+40-1 0

Advance angle deg. 1.35 0.85 1.55

Timer adjustment_03

Pump speed r/min 700+40-1 0

Advance angle deg. 2.85 2.25 3.05

Timer adjustment_04

Pump speed r/min 900+40-1 0

Advance angle deg. 4.4 3.8 4.6

Timer adjustment_05

Pump speed r/min 1150+50

Advance angle deg. 6.1 5.7 6.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Solenoid operation confirmation: Set the speed control lever in the full speed position. At pump speed N1 when the solenoid is operated, confirm that the idle rack position is R1 or less. (3)Confirm in same way using manual lever. (4)RACK LIMIT: RAL
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K=15 N1=100r/min R1=-1mm RAL=11+-0.1mm
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