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106471-4030 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1064714030


106471-4030 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 106471-4030 1064714030

Service parts 106471-4030 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 106047-5080
3. GOVERNOR 105407-3930
4. SUPPLY PUMP 105217-1590
5. AUTOM. ADVANCE MECHANIS 105636-1780
6. COUPLING PLATE 105662-1110
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

106471-4030 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 106471-4030 1064714030


Zexel num
Bosch num
Firm num
Name
106471-4030 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   8-3-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-2-4-3
Pre-stroke mm   3.7 3.65 3.75
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cyl.1-2 deg.   90 89.5 90.5
Difference between angles 2
Cal 1-4 deg.   180 179.5 180.5
Difference between angles 3
Cal 1-3 deg.   270 269.5 270.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.4
Pump speed r/min   1100 1100 1100
Each cylinder's injection qty mm3/st.   130 128.1 131.9
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.8+-0.5
Pump speed r/min   200 200 200
Each cylinder's injection qty mm3/st.   15 14 16
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   150 140 160
Fixing the rack   *
Rack limit   *
Timer adjustment
Pump speed r/min   600--
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   550
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1050
Advance angle deg.   4.5 4 5
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 106471-4030
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)RACK LIMIT
----------
K=10
----------

Speed control lever angle

Test data 106471-4030
F:Full speed I:Idle S:Stop
----------

----------
a=13deg+-5deg b=33deg+-5deg c=32deg+-3deg

Stop lever angle

Test data 106471-4030
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=53deg+-5deg

Timing setting

Test data 106471-4030
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(15deg)




Have questions with 106471-4030?





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