104780-9580 ZEXEL 9 460 614 788 BOSCH INJECTION-PUMP ASSEMBLY 9460614788 1047809580 167006t077


104780-9580 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 614 788 9460614788
ZEXEL 104780-9580 1047809580
NISSAN-DIESEL 167006T077 167006t077

Cross reference number

BOSCH 9 460 614 788 9460614788
ZEXEL 104780-9580 1047809580
NISSAN-DIESEL 167006T077 167006t077


Zexel num
Bosch num
Firm num
Name
104780-9580 
9 460 614 788 
167006T077  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD27 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   44.8 44.3 45.3
Difference in delivery mm3/st.   4
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   41.8 39.3 44.3
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   44.8 43.8 45.8
Difference in delivery mm3/st.   4.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   44.5 41.5 47.5
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   10.9 8.9 12.9
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   39.7 39.7 39.7
Oil temperature degC   52 50 54
Injection quantity adjustment_04
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   10.9 8.4 13.4
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   7.7 5.7 9.7
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   7.7 5.2 10.2
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 45 80
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 45 80
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1100 1100 1100
Overflow quantity cm3/min   390 260 520
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1300 1300 1300
Pressure kPa   471 442 500
Pressure kgf/cm2   4.8 4.5 5.1
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1300 1300 1300
Pressure kPa   471 432 510
Pressure kgf/cm2   4.8 4.4 5.2
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1700 1700 1700
Pressure kPa   559 520 598
Pressure kgf/cm2   5.7 5.3 6.1
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1300 1300 1300
Timer stroke mm   2.3 2.1 2.5
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1100 1100 1100
Timer stroke mm   1.4 0.9 1.9
Oil temperature degC   50 48 52
_03
Pump speed r/min   1300 1300 1300
Timer stroke mm   2.3 2 2.6
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1700 1700 1700
Timer stroke mm   4.1 3.6 4.6
Oil temperature degC   50 48 52
_05
Pump speed r/min   2300 2300 2300
Timer stroke mm   6.2 5.7 6.6
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
0000001401
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   27.8 27.3 28.3
Timer stroke TA mm   1.7 1.5 1.9
Timer stroke variation dT mm   0.6 0.6 0.6
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   27.8 26.8 28.8
Timer stroke TA mm   1.7 1.4 2
Timer stroke variation dT mm   0.6 0.6 0.6
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1300 1300 1300
Average injection quantity mm3/st.   16.8 14.3 19.3
Timer stroke TA mm   1.1 0.6 1.6
Timer stroke variation dT mm   1.2 1.2 1.2
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.9 0.8 1
Pre-stroke mm   0.1 0.08 0.12
Control lever angle alpha deg.   54 50 58
Control lever angle beta deg.   36 31 41

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104780-9580
Boost pressure P1kPa {P2 mmHg} Switch voltage is the value when the idle lever position is 0 V. * Adjusting method of the 1 potentiometer (P/M) Substitute the actual measurement of the angle a of each I/P in the following formula and determine the P/M output adjustment y (V). When the angle a <= c: y = 7.23 When c < angle a < d: y = 7.23+( angle a -33) x 0.133 When d <alpha <e: y=7.97 Reference: Idle position and full speed position output voltages are V6 (idle) and V7 (full speed). A:Potentiometer standards B:ON, OFF switch standard G:ON-->OFF D:OFF-->ON E:Adjusting point F:Checking point P:Boost pressure Vi:Applied voltage C1:Full-speed C2:Idle Q:Injection quantity N:Pump speed V:Output voltage C:Control lever angle
----------
a=MEASURE c=33deg d=39deg e=-deg P1=-kPa P2=-mmHg V6=1.6+-0.6V V7=7.6+-0.4V
----------
V1=y+-0.03V V2=1.6+-0.6V V3=-V V4=0.82+-0.8V V5=3.2+-0.8V C3=4.9+5.3-4.8deg C4=19.4+-5.0deg Vi=10V P1=-kPa P2=-mmHg




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