104780-9016 ZEXEL 9 460 613 504 BOSCH INJECTION-PUMP ASSEMBLY 9460613504 1047809016 167003s900


104780-9016 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 613 504 9460613504
ZEXEL 104780-9016 1047809016
NISSAN-DIESEL 167003S900 167003s900

Components :

0. INJECTION-PUMP ASSEMBLY 104780-9016
1. _
2. FUEL INJECTION PUMP 104680-9016
3. NUMBER PLATE 146982-6500
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105148-1221
8. Nozzle and Holder 16600-63G01
9. Open Pre:MPa(Kqf/cm2) 9.8{100}
10. NOZZLE-HOLDER 105078-0050
11. NOZZLE 105007-1210

Scheme ###:

1/6. [1] 146601-0900 PACKING RING
6. [1] 146100-0420 SUPPLY PUMP
9. [1] 146103-0100 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0020 DRIVE SHAFT
12/1. [1] 146200-0000 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-2320 ROLLER SET
24. [1] 146303-0100 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-2120 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146311-6320 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
34. [1] 146312-2600 COMPRESSION SPRING
34B. [1] 146312-2700 COMPRESSION SPRING
34C. [1] 146312-2500 COMPRESSION SPRING
34D. [1] 146312-2800 COMPRESSION SPRING
35/1. [1] 146690-3200 SHIM D11.5&9.4T0.1
35/1. [1] 146690-3300 SHIM D11.5&9.4T0.2
35/1. [1] 146690-3400 SHIM D11.5&9.4T0.25
35/1. [1] 146690-3500 SHIM D11.5&9.4T1.0
35/1. [1] 146690-4100 SHIM D11.5&9.4T2
35/1. [1] 146690-4200 SHIM D11.5&9.4T0.5
35/1. [1] 146690-4300 SHIM D11.5&9.4T0.75
36. [1] 146600-0800 O-RING
37. [1] 146310-4020 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
41. [1] 146312-1900 COMPRESSION SPRING
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
49. [2] 146234-0500 GUIDE PIN
50. [1] 146401-3420 HYDRAULIC HEAD
50. [1] 146401-3420 HYDRAULIC HEAD
50. [1] 146401-3420 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
54. [4] 146433-0100 GASKET
55. [4] 146430-3520 DELIVERY-VALVE ASSEMBLY VE35
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0220 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146753-1320 COMPENSATOR,MANIFOLD-PRES
67/1. [1] 146805-3320 GOVERNOR COVER
67/14. [1] 146621-1700 UNION NUT
67/16. [1] 146526-3000 BLEEDER SCREW
67/31. [1] 146710-0700 BUSHING
67/32. [1] 146711-0000 PLATE
67/33. [1] 139218-0400 UNION NUT
67/34. [1] 146712-1700 BEARING PIN
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-1400 BUSHING
67/38. [1] 139506-0200 GASKET
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET
67/41. [1] 146713-4300 ADJUSTING PIN
67/42. [2] 146714-0200 PLATE
67/43. [1] 146715-0300 DIAPHRAGM
67/44. [1] 139306-0100 LOCKING WASHER
67/45. [1] 013030-6040 UNION NUT
67/46. [1] 146716-0000 UNION NUT
67/47. [1] 146717-3800 COILED SPRING
67/48/1. [1] 146720-9300 SPACER BUSHING L7.5
67/48/1. [1] 146720-9400 SPACER BUSHING L7.7
67/48/1. [1] 146720-9500 SPACER BUSHING L7.9
67/48/1. [1] 146720-9600 SPACER BUSHING L8.1
67/48/1. [1] 146720-9700 SPACER BUSHING L8.3
67/48/1. [1] 146720-9800 SPACER BUSHING L8.5
67/48/1. [1] 146725-1900 SPACER BUSHING L7.6
67/48/1. [1] 146725-2000 SPACER BUSHING L7.8
67/48/1. [1] 146725-2100 SPACER BUSHING L8.0
67/48/1. [1] 146725-2200 SPACER BUSHING L8.2
67/48/1. [1] 146725-2300 SPACER BUSHING L8.4
67/48/1. [1] 146725-2400 SPACER BUSHING L8.6
67/49. [1] 146721-4620 COVER
67/50. [1] 146722-0200 FLAT-HEAD SCREW
67/51. [1] 146600-0300 O-RING
67/53. [1] 013020-6040 UNION NUT
67/54. [2] 139006-4600 BLEEDER SCREW
67/55. [2] 146620-9800 BLEEDER SCREW
67/56. [1] 146723-0200 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET
67/60. [1] 146724-0300 ELEMENT
67/61. [1] 146724-0600 CAPSULE
67/64. [1] 146935-2300 BRACKET
67/78. [1] 146600-4400 SEAL RING
67/99. [2] 010006-1070 BLEEDER SCREW
67/100. [1] 146935-2821 BRACKET
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146810-7520 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146536-5321 CONTROL LEVER
72B. [1] 146536-5421 CONTROL LEVER
72C. [1] 146830-6721 CONTROL LEVER
72D. [1] 146830-6821 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER D12.2&6.1T1.5
75. [1] 146621-0700 UNION NUT
95. [1] 146871-1320 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1.0
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
111. [1] 146602-0600 PLAIN WASHER
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER
115. [1] 146976-1100 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1.0
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE STAMP 02
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146650-5820 PULLING ELECTROMAGNET
137. [2] 139514-0200 GASKET
145. [1] 146621-4901 UNION NUT
147. [1] 146600-5000 O-RING
200. [1] 146206-0100 COILED SPRING
217. [1] 146541-3100 SLOTTED WASHER
218. [1] 146592-6100 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146592-6000 COILED SPRING
221. [1] 146927-2620 BRACKET
222. [2] 139006-4600 BLEEDER SCREW
224. [1] 146927-2700 BRACKET
230. [1] 146934-7920 BRACKET
231. [1] 139006-4600 BLEEDER SCREW
236. [1] 139006-4800 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-0720 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146662-6620 WIRE
243. [1] 146621-4901 UNION NUT
245. [2] 139512-0500 GASKET
246. [1] 027412-2440 EYE BOLT
247. [1] 146669-5420 INLET UNION
247. [1] 146669-5420 INLET UNION
309. [1] 020146-1270 BLEEDER SCREW
310. [1] 146685-0420 POTENTCIOMETER
310/2. [2] 139104-0400 FLAT-HEAD SCREW
310/3. [1] 146620-1500 FLAT-HEAD SCREW
310/4. [1] 013020-6040 UNION NUT
310/5. [1] 146614-2300 JOINT CONNECTION
351. [1] 146125-0101 FILTER
352. [1] 146125-0200 COILED SPRING
355. [1] 146934-6900 BRACKET
356. [1] 139006-4700 BLEEDER SCREW
357. [2] 146613-5620 PLATE
800S. [1] 146018-0420 PUMP HOUSING
800S/1/6. [1] 146601-0900 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
812S. [1] 146600-1920 PARTS SET
821S. [1] 146210-5720 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
847S. [1] 146685-0410 POTENTCIOMETER
906. [1] 146982-6500 NAMEPLATE

Include in #2:

104780-9016 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 613 504 9460613504
ZEXEL 104780-9016 1047809016
NISSAN-DIESEL 167003S900 167003s900


Zexel num
Bosch num
Firm num
Name
104780-9016 
9 460 613 504 
167003S900  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
TD25-TI K 11CJ INJECTION PUMP ASSY VE4 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
(Solenoid timer adjustment condition)
Measure (solenoid timer with O-ring), S/T Off
  OFF
Injection timing adjustment
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   44.5 44 45
Basic   *
Oil temperature degC   48 46 50
Remarks
NA
 
Injection timing adjustment_02
Pump speed r/min   800 800 800
Boost pressure kPa   37.3 36 38.6
Boost pressure kgf/cm2   0.38 0.366 0.394
Boost pressure mmHg   280 270 290
Average injection quantity mm3/st.   54.8 54.3 55.3
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   66.6 66.1 67.1
Difference in delivery mm3/st.   6
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_04
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   44.5 43.5 45.5
Basic   *
Oil temperature degC   48 46 50
Remarks
NA
 
Injection timing adjustment_05
Pump speed r/min   800 800 800
Boost pressure kPa   37.3 36 38.6
Boost pressure kgf/cm2   0.38 0.366 0.394
Boost pressure mmHg   280 270 290
Average injection quantity mm3/st.   54.8 53.8 55.8
Basic   *
Oil temperature degC   50 48 52
Remarks
CBS
 
Injection timing adjustment_06
Pump speed r/min   1000 1000 1000
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   66.6 65.6 67.6
Difference in delivery mm3/st.   6.5
Basic   *
Oil temperature degC   50 48 52
Remarks
Full
 
Injection timing adjustment_07
Pump speed r/min   1200 1200 1200
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   68.3 65.8 70.8
Oil temperature degC   50 48 52
Injection timing adjustment_08
Pump speed r/min   1500 1500 1500
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   68.3 65.3 71.3
Oil temperature degC   50 48 52
Injection timing adjustment_09
Pump speed r/min   2000 2000 2000
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   63.7 60.7 66.7
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   2500 2500 2500
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   16.7 14.7 18.7
Basic   *
Oil temperature degC   55 52 58
Injection quantity adjustment_02
Pump speed r/min   2750 2750 2750
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   5
Oil temperature degC   55 52 58
Injection quantity adjustment_03
Pump speed r/min   2250 2250 2250
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   50.4 50.4 50.4
Oil temperature degC   52 50 54
Injection quantity adjustment_04
Pump speed r/min   2500 2500 2500
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   16.7 13.7 19.7
Basic   *
Oil temperature degC   55 52 58
Governor adjustment
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   16.4 14.4 18.4
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   16.4 13.9 18.9
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   75 60 95
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   75 60 95
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure kgf/cm2   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1100 1100 1100
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Overflow quantity with S/T ON cm3/min   450 320 580
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1100 1100 1100
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Pressure with S/T ON kPa   510 471 549
Pressure with S/T ON kgf/cm2   5.2 4.8 5.6
Pressure with S/T OFF kPa   432 403 461
Pressure with S/T OFF kgf/cm2   4.4 4.1 4.7
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
Stop lever angle_02
Pump speed r/min   1100 1100 1100
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Pressure with S/T OFF kPa   432 393 471
Pressure with S/T OFF kgf/cm2   4.4 4 4.8
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
Stop lever angle_03
Pump speed r/min   2150 2150 2150
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Pressure with S/T OFF kPa   647 608 686
Pressure with S/T OFF kgf/cm2   6.6 6.2 7
Oil temperature degC   52 50 54
0000001101
Pump speed r/min   1100 1100 1100
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Timer stroke with S/T ON mm   3.8 3.4 4.2
Timer stroke with S/T OFF mm   2 1.8 2.2
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_02
Pump speed r/min   700 700 700
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Timer stroke with S/T OFF mm   0.8
Oil temperature degC   50 48 52
_03
Pump speed r/min   1100 1100 1100
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Timer stroke with S/T ON mm   3.8 3.3 4.3
Timer stroke with S/T OFF mm   2 1.7 2.3
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_04
Pump speed r/min   2150 2150 2150
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Timer stroke with S/T ON mm   7.8 7.3 8.2
Timer stroke with S/T OFF mm   6.9 6.3 7.5
Oil temperature degC   52 50 54
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1100 1100 1100
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   47 46.5 47.5
Timer stroke TA mm   1.7 1.7 1.7
Timer stroke variation dT mm   0.3 0.1 0.5
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_02
Pump speed r/min   1100 1100 1100
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   47 46 48
Timer stroke TA mm   1.7 1.7 1.7
Timer stroke variation dT mm   0.3 0 0.6
Basic   *
Oil temperature degC   50 48 52
Remarks
OFF
 
_03
Pump speed r/min   1100 1100 1100
Boost pressure kPa   80 78.7 81.3
Boost pressure kgf/cm2   0.82 0.806 0.834
Boost pressure mmHg   600 590 610
Average injection quantity mm3/st.   35 32.5 37.5
Timer stroke TA mm   1.1 1.1 1.1
Timer stroke variation dT mm   0.9 0.5 1.3
Oil temperature degC   50 48 52
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.7 0.6 0.8
BCS stroke mm   4.5 4.3 4.7
Pre-stroke mm   0.1 0.08 0.12
Control lever angle alpha deg.   55.5 51.5 59.5
Control lever angle beta deg.   33.5 28.5 38.5

Test data Ex:

0000001601 BCS ADJUSTMENT

Test data 104780-9016
BCS adjustment procedure 1. At full boost pressure, set so that the full injection quantity is within the specifications (adjusting point). 2. Perform boost compensator intermediate operation point adjustment (pump speed N1, boost pressure P1). 3. When injection quantity at boost pressure P2 and pump speed N2 is not as specified, loosen nut (A) and adjust position of screw (B) so that injection quantity is as specified. The screw position should be within +-1 turn of initial position. 4. The nut tightening torque is T.
----------
N1=800r/min N2=500r/min P1=37.3kPa(280mmHg) P2=0kPa(0mmHg) Q1=45.1+-1.0mm3/st T=6~9N-m(0.6~0.9kgf-m)
----------
SW=10mm T=6~9N-m(0.6~0.9kgf-m)

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104780-9016
C:Position of the control lever N:Pump speed (r/min) V:Output voltage (V) Q:Injection quantity (mm3/st) A:Adjusting point B:Checking point C1:Idling C2:Full speed Vi:Applied voltage input
----------
V1=1.93+-0.03(V)
----------
V1=1.93+-0.03(V) V2=9.97++(V)




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INJECTION-PUMP ASSEMBLY
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Nissan-Diesel 

104780-9016  
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167003S900 
INJECTION-PUMP ASSEMBLY
TD25-TI
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