104769-2190 ZEXEL 9 460 610 443 BOSCH INJECTION-PUMP ASSEMBLY 9460610443 1047692190


104769-2190 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 610 443 9460610443
ZEXEL 104769-2190 1047692190

Components :

0. INJECTION-PUMP ASSEMBLY 104769-2190
1. _
2. FUEL INJECTION PUMP 104669-2162
3. NUMBER PLATE
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105141-2422
8. Nozzle and Holder
9. Open Pre:MPa(Kqf/cm2) 12.7(130)
10. NOZZLE-HOLDER 105071-0681
11. NOZZLE 105000-1871

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0220 SUPPLY PUMP
9. [1] 146103-0100 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0420 DRIVE SHAFT
12/1. [1] 146200-0400 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1620 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146221-0920 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146311-6120 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
34. [1] 146312-2900 COMPRESSION SPRING
34B. [1] 146312-3000 COMPRESSION SPRING
34C. [1] 146312-1800 COMPRESSION SPRING
35/1. [1] 146690-3200 SHIM D11.5&9.4T0.1
35/1. [1] 146690-3300 SHIM D11.5&9.4T0.2
35/1. [1] 146690-3400 SHIM D11.5&9.4T0.25
35/1. [1] 146690-3500 SHIM D11.5&9.4T1.0
35/1. [1] 146690-4100 SHIM D11.5&9.4T2
35/1. [1] 146690-4200 SHIM D11.5&9.4T0.5
35/1. [1] 146690-4300 SHIM D11.5&9.4T0.75
36. [1] 146600-0800 O-RING
37. [1] 146310-1600 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
41. [1] 146312-1900 COMPRESSION SPRING
42. [1] 146602-8500 PLAIN WASHER
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM D17&5.2T2.1
48/1. [1] 146690-5900 SHIM
48/1. [1] 146690-6000 SHIM D17&5.2T2.3
48/1. [1] 146690-6100 SHIM D17&5.2T2.4
48/1. [1] 146690-6200 SHIM D17&5.2T2.5
48/1. [1] 146690-6300 SHIM
48/1. [1] 146690-6400 SHIM
48/1. [1] 146690-6500 SHIM D17&5.2T2.8
48/1. [1] 146690-6600 SHIM
48/1. [1] 146690-6700 SHIM D17&5.2T3.0
48/1. [1] 146690-6800 SHIM D17&5.2T3.1
48/1. [1] 146690-6900 SHIM
48/1. [1] 146690-7000 SHIM D17&5.2T3.3
48/1. [1] 146690-7100 SHIM D17&5.2T3.4
48/1. [1] 146690-7200 SHIM
48/1. [1] 146690-7300 SHIM
48/1. [1] 146690-7400 SHIM
48/1. [1] 146690-7500 SHIM D17&5.2T1.9
48/1. [1] 146690-7800 SHIM D17&5.2T0.2
49. [2] 146234-0020 GUIDE PIN
50. [1] 146405-2620 HYDRAULIC HEAD
50. [1] 146405-2620 HYDRAULIC HEAD
50. [1] 146405-2620 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [6] 146433-0100 GASKET D12&6.4T1.00
55. [6] 146430-2720 DELIVERY-VALVE ASSEMBLY
56. [6] 146432-0000 COMPRESSION SPRING
58. [6] 146440-0220 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146700-4820 MANIFOLD-PRESSURE COMP.
67/1. [1] 146805-3820 GOVERNOR COVER
67/14. [1] 146621-1700 UNION NUT
67/16. [1] 146526-3000 BLEEDER SCREW
67/31. [1] 146710-0000 BUSHING
67/32. [1] 146711-0000 PLATE
67/33. [1] 139218-0400 UNION NUT
67/34. [1] 146712-0000 BEARING PIN
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-0100 BUSHING
67/38. [1] 139506-0200 GASKET D8.9&6.8T1.00
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET D15.4&12.2T1.50
67/41. [1] 146713-0400 ADJUSTING PIN
67/42. [2] 146714-0000 PLATE
67/43. [1] 146715-0000 DIAPHRAGM
67/44. [1] 139306-0100 LOCKING WASHER
67/45. [1] 013030-6040 UNION NUT M6P1H3.6
67/46. [1] 146716-0000 UNION NUT
67/47. [1] 146717-0700 COILED SPRING
67/48/1. [1] 146720-0000 SPACER BUSHING L3.7
67/48/1. [1] 146720-0100 SPACER BUSHING L3.9
67/48/1. [1] 146720-0200 SPACER BUSHING L4.1
67/48/1. [1] 146720-0300 SPACER BUSHING L4.3
67/48/1. [1] 146720-0400 SPACER BUSHING L4.5
67/48/1. [1] 146720-0500 SPACER BUSHING L4.7
67/48/1. [1] 146720-0600 SPACER BUSHING L4.9
67/48/1. [1] 146720-0700 SPACER BUSHING L5.1
67/48/1. [1] 146720-0800 SPACER BUSHING L5.3
67/48/1. [1] 146720-0900 SPACER BUSHING L2.7
67/48/1. [1] 146720-1000 SPACER BUSHING L2.9
67/48/1. [1] 146720-1100 SPACER BUSHING L3.1
67/48/1. [1] 146720-1200 SPACER BUSHING L3.3
67/48/1. [1] 146720-1300 SPACER BUSHING L3.5
67/48/1. [1] 146720-1400 SPACER BUSHING L2.8
67/48/1. [1] 146720-1500 SPACER BUSHING L3.0
67/48/1. [1] 146720-1600 SPACER BUSHING L3.2
67/48/1. [1] 146720-1700 SPACER BUSHING L3.4
67/48/1. [1] 146720-1800 SPACER BUSHING L3.6
67/48/1. [1] 146720-1900 SPACER BUSHING L3.8
67/48/1. [1] 146720-2000 SPACER BUSHING L4.0
67/48/1. [1] 146720-2100 SPACER BUSHING L4.2
67/48/1. [1] 146720-2200 SPACER BUSHING L4.4
67/48/1. [1] 146720-2300 SPACER BUSHING L4.6
67/48/1. [1] 146720-2400 SPACER BUSHING L4.8
67/48/1. [1] 146720-2500 SPACER BUSHING L5.0
67/48/1. [1] 146720-2600 SPACER BUSHING L5.2
67/48/1. [1] 146720-2700 SPACER BUSHING L5.4
67/48/1. [1] 146720-2800 SPACER BUSHING L5.5
67/48/1. [1] 146720-2900 SPACER BUSHING L5.6
67/48/1. [1] 146720-4500 SPACER BUSHING L1.8
67/48/1. [1] 146720-4600 SPACER BUSHING L1.9
67/48/1. [1] 146720-4700 SPACER BUSHING L2.0
67/48/1. [1] 146720-4800 SPACER BUSHING L2.1
67/48/1. [1] 146720-4900 SPACER BUSHING L2.2
67/48/1. [1] 146720-5000 SPACER BUSHING L2.3
67/48/1. [1] 146720-5100 SPACER BUSHING L2.4
67/48/1. [1] 146720-5200 SPACER BUSHING L2.5
67/48/1. [1] 146720-5300 SPACER BUSHING L2.6
67/48/1. [1] 146725-2500 SPACER BUSHING L5.7
67/48/1. [1] 146725-2600 SPACER BUSHING L5.8
67/48/1. [1] 146725-2700 SPACER BUSHING L5.9
67/48/1. [1] 146725-2800 SPACER BUSHING L6.0
67/48/1. [1] 146725-2900 SPACER BUSHING L6.1
67/48/1. [1] 146725-3000 SPACER BUSHING L6.2
67/48/1. [1] 146725-3100 SPACER BUSHING L6.3
67/48/1. [1] 146725-3200 SPACER BUSHING L6.4
67/48/1. [1] 146725-3300 SPACER BUSHING L6.5
67/48/1. [1] 146725-3400 SPACER BUSHING L6.6
67/48/1. [1] 146725-3500 SPACER BUSHING L6.7
67/48/1. [1] 146725-3600 SPACER BUSHING L6.8
67/48/1. [1] 146725-3700 SPACER BUSHING L6.9
67/48/1. [1] 146725-3800 SPACER BUSHING L7.0
67/48/1. [1] 146725-3900 SPACER BUSHING L7.1
67/48/1. [1] 146725-4000 SPACER BUSHING L7.2
67/48/1. [1] 146725-4100 SPACER BUSHING L7.3
67/48/1. [1] 146725-4200 SPACER BUSHING L7.4
67/48/1. [1] 146725-4300 SPACER BUSHING L7.5
67/49. [1] 146721-1820 COVER
67/54. [4] 139006-4600 BLEEDER SCREW
67/54. [4] 139006-4600 BLEEDER SCREW
67/56. [1] 146723-0120 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET D9.9&6.2T1
67/60. [1] 146724-0020 AIR FILTER
67/78. [1] 146600-1000 SEAL RING
67/112. [1] 146926-5020 BRACKET
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3820 THREADED PIN
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146513-7720 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146536-1921 CONTROL LEVER
72B. [1] 146536-2021 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 146621-0700 UNION NUT
95. [1] 146561-5120 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0100 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146575-2100 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0220 OVER FLOW VALVE
137. [2] 139512-0200 GASKET D18.5&12.2T1.00
138. [1] 146607-9620 INLET UNION
200. [1] 146206-0100 COILED SPRING
214. [1] 146542-1400 BUSHING
215. [1] 146542-1500 BUSHING
217. [1] 146542-2600 SLOTTED WASHER
218. [1] 146587-0800 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146587-8600 COILED SPRING
223. [2] 139006-4800 BLEEDER SCREW
224. [1] 146925-0300 BRACKET
228. [2] 139006-4500 BLEEDER SCREW
229. [1] 146926-8020 BRACKET
230. [1] 146926-7720 BRACKET
231. [1] 139006-4600 BLEEDER SCREW
236. [1] 139006-4800 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-3420 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-2820 WIRE
243. [1] 146621-1000 UNION NUT
245. [3] 139512-0200 GASKET D18.5&12.2T1.00
246. [1] 139812-0500 EYE BOLT
247. [1] 146607-9120 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
275. [1] 146612-5020 BRACKET
276. [2] 010010-1640 BLEEDER SCREW M10P1.5L16 4T
280. [1] 146360-8220 COVER
281. [1] 146600-0800 O-RING
282. [2] 010206-1440 HEX-SOCKET-HEAD CAP SCREW M6P1L14
309. [1] 139006-4600 BLEEDER SCREW
310. [1] 146673-7620 POTENTCIOMETER
311. [1] 020146-1270 BLEEDER SCREW
312. [1] 146926-5400 BRACKET
316. [1] 146680-3800 DAMPER
317. [4] 020106-1440 BLEEDER SCREW M6P1.0L14
317. [4] 020106-1440 BLEEDER SCREW M6P1.0L14
317. [4] 020106-1440 BLEEDER SCREW M6P1.0L14
318. [1] 146926-5100 BRACKET
319. [1] 146926-5620 BRACKET
330. [1] 146927-0600 PLATE
331. [2] 020106-1040 BLEEDER SCREW M6P1L12
800S. [1] 146019-7820 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
906. [1] 146912-0500 NAMEPLATE

Include in #2:

104769-2190 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 610 443 9460610443
ZEXEL 104769-2190 1047692190


Zexel num
Bosch num
Firm num
Name
104769-2190 
104769-2191 
9 460 610 443 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   31.7 31.3 32.1
Difference in delivery mm3/st.   2
Basic   *
Remarks
Full
 
Injection timing adjustment_02
Pump speed r/min   900 900 900
Boost pressure kPa   33 32 34
Boost pressure mmHg   250 240 260
Average injection quantity mm3/st.   39 38.6 39.4
Difference in delivery mm3/st.   2
Basic   *
Remarks
CBS
 
Injection timing adjustment_03
Pump speed r/min   2400 2400 2400
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   27.4 22.4 32.4
Injection timing adjustment_04
Pump speed r/min   2300 2300 2300
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   35.8 34.3 37.3
Injection timing adjustment_05
Pump speed r/min   2200 2200 2200
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   42.5 39.5 45.5
Injection timing adjustment_06
Pump speed r/min   1800 1800 1800
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   42.8 40.8 44.8
Injection timing adjustment_07
Pump speed r/min   1200 1200 1200
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   43.9 41.9 45.9
Injection timing adjustment_08
Pump speed r/min   900 900 900
Boost pressure kPa   33 32 34
Boost pressure mmHg   250 240 260
Average injection quantity mm3/st.   39 38 40
Remarks
CBS
 
Injection timing adjustment_09
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   31.7 30.7 32.7
Remarks
Full
 
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   35.8 34.8 36.8
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   3
Governor adjustment
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   7.6 6.6 8.6
Difference in delivery mm3/st.   0.9
Basic   *
Governor adjustment_02
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   3
Governor adjustment_03
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   7.6 6.6 8.6
Boost compensator adjustment
Pump speed r/min   900 900 900
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   16.2 10.2 22.2
Lever angle (shim thickness) mm   8.4 8.4 8.4
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   38 38
Basic   *
Speed control lever angle
Pump speed r/min   900 900 900
Boost pressure kPa   46.95 45.6 48.3
Boost pressure mmHg   352 342 362
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF at full-load position
 
Speed control lever angle_02
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   900 900 900
Boost pressure kPa   46.95 45.6 48.3
Boost pressure mmHg   352 342 362
Overflow quantity cm3/min   390 258 522
Stop lever angle
Pump speed r/min   900 900 900
Boost pressure kPa   46.95 45.6 48.3
Boost pressure mmHg   352 342 362
Pressure kPa   372.5 343 402
Pressure kgf/cm2   3.8 3.5 4.1
Basic   *
Stop lever angle_02
Pump speed r/min   900 900 900
Boost pressure kPa   46.95 45.6 48.3
Boost pressure mmHg   352 342 362
Pressure kPa   372.5 343 402
Pressure kgf/cm2   3.8 3.5 4.1
Stop lever angle_03
Pump speed r/min   1800 1800 1800
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Pressure kPa   578.5 549 608
Pressure kgf/cm2   5.9 5.6 6.2
Stop lever angle_04
Pump speed r/min   2300 2300 2300
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Pressure kPa   706 677 735
Pressure kgf/cm2   7.2 6.9 7.5
0000001101
Pump speed r/min   900 900 900
Boost pressure kPa   46.95 45.6 48.3
Boost pressure mmHg   352 342 362
Timer stroke mm   1.3 1.1 1.5
Basic   *
_02
Pump speed r/min   900 900 900
Boost pressure kPa   46.95 45.6 48.3
Boost pressure mmHg   352 342 362
Timer stroke mm   1.3 1 1.6
_03
Pump speed r/min   1800 1800 1800
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Timer stroke mm   4.9 4.1 5.7
_04
Pump speed r/min   2300 2300 2300
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Timer stroke mm   6.75 6.1 7.4
_05
Pump speed r/min   2500 2500 2500
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Timer stroke mm   6.9 6.4 7.4
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.64 6.54 6.74
MS dimension mm   1.8 1.7 1.9
BCS stroke mm   3.9 3.8 4
Control lever angle alpha deg.   23 19 27
Control lever angle beta deg.   39 34 44
Control lever angle gamma deg.   15.5 15 16

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Test data 104769-2190
Potentiometer adjustment 1. Applied voltage: Vi 2. Boost pressure = P1kPa {P2 mmHg} 3. Set the control lever at the adjusting point. Position the dummy bolt against the lever and fix. 4. Assemble the potentiometer to obtain output voltage V1 (V) at the fixed position. 5. After mounting the potentiometer, remove the dummy bolt. A:Adjusting point B:Performance standards C:Control lever angle D:ON, OFF switch standard E:OFF-->ON F:OFF-->ON G:Applied voltage N:Pump speed Vo:Output voltage Q:Injection quantity C1:Idle C2:Full speed
----------
V1=4.32+-0.03V Vi=10V P1=0kPa P2=0mmHg
----------
N1=1200r/min N2=-r/min N3=-r/min V1=4.32+-0.03V V2=Measure V V3=Measure V Q1=14+-1cm3/1,000st Q2=-cm3/1,000st Q3=-cm3/1,000st C3=- C4=- G=10V

0000001901 M-CSD ADJUSTMENT

Test data 104769-2190
M-CSD adjustment 1. Move the lever E clockwise and when it contacts the stopper D, adjust screw B so that the timer piston advance is a (L1). Then, fix using the nut. 2. With intermediate lever screw (C)'s fixing lever (E) positioned as in 1., pull the intermediate lever in direction X. After confirming that it contacts the stop position, adjust so that screw (C) contacts lever (E) and then fix using the nut. (In condition (2), intermediate lever: full speed position, at timer advance a.) Confirm that the timer piston advances to b deg when the intermediate lever is returned. 3. Fast idle adjustment Pull the intermediate lever in direction x to contact the stopper and adjust the screw (A) so that the gap between the idle set bracket and the idle screw is L2. Fix using the nut. The gap between the control lever at the idle position and the screw (A) must be L3. (F) Control lever (G) Intermediate lever
----------
a=2deg b=0deg L1=1.6mm L2=6+-0.5mm L3=(1.7mm)
----------
T1=6~9N-m(0.6~0.9kgf-m) T2=5~7N-m(0.5~0.7kgf-m) L2=6+-0.5mm

0000002001 DASHPOT ADJUSTMENT

Test data 104769-2190
Adjustment of the dash pot 1. Insert a block gauge L (thickness gauge) between the idle set bracket and the idle screw. 2. In the above condition, adjust so that the dashpot adjusting screw (A) contacts the pushrod. Then, fix using the nut. Record the dashpot return time t. a = alpha
----------
L=3.8+-0.05mm t=1.8+-0.5sec
----------
T=5~7N-m(0.5~0.7kgf-m) b=7.4deg L=3.8+-0.05mm




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