104769-2151 ZEXEL 9 460 610 357 BOSCH INJECTION-PUMP ASSEMBLY 9460610357 1047692151


104769-2151 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 610 357 9460610357
ZEXEL 104769-2151 1047692151

Cross reference number

BOSCH 9 460 610 357 9460610357
ZEXEL 104769-2151 1047692151


Zexel num
Bosch num
Firm num
Name
104769-2151 
9 460 610 357 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.03
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   31.7 31.3 32.1
Difference in delivery mm3/st.   2
Basic   *
Remarks
Full
 
Injection timing adjustment_02
Pump speed r/min   900 900 900
Boost pressure kPa   33.35 32 34.7
Boost pressure mmHg   250 240 260
Average injection quantity mm3/st.   39 38.6 39.4
Difference in delivery mm3/st.   2
Basic   *
Remarks
CBS
 
Injection timing adjustment_03
Pump speed r/min   2500 2500 2500
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   19 14 24
Injection timing adjustment_04
Pump speed r/min   2350 2350 2350
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   36.3 34.8 37.8
Injection timing adjustment_05
Pump speed r/min   2300 2300 2300
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   40.8 36.8 44.8
Injection timing adjustment_06
Pump speed r/min   2200 2200 2200
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   43.5 40.5 46.5
Injection timing adjustment_07
Pump speed r/min   1800 1800 1800
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   43.2 41.2 45.2
Injection timing adjustment_08
Pump speed r/min   1200 1200 1200
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   44 42 46
Injection timing adjustment_09
Pump speed r/min   900 900 900
Boost pressure kPa   33.35 32 34.7
Boost pressure mmHg   250 240 260
Average injection quantity mm3/st.   39 38.1 39.9
Injection timing adjustment_10
Pump speed r/min   600 600 600
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   31.7 30.8 32.6
Injection quantity adjustment
Pump speed r/min   2350 2350 2350
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   36.3 35.3 37.3
Difference in delivery mm3/st.   4.5
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2800 2800 2800
Boost pressure kPa   64 62.7 65.3
Boost pressure mmHg   480 470 490
Average injection quantity mm3/st.   3
Governor adjustment
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   7.6 6.6 8.6
Difference in delivery mm3/st.   0.9
Basic   *
Governor adjustment_02
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   7.6 6.6 8.6
Governor adjustment_03
Pump speed r/min   900 900 900
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   3
Boost compensator adjustment
Pump speed r/min   900 900 900
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   9.6 6.6 12.6
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   38 38
Basic   *
Speed control lever angle
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
Speed control lever angle_02
Pump speed r/min   900 900 900
Boost pressure kPa   47 46 48
Boost pressure mmHg   352 342 362
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   900 900 900
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Overflow quantity cm3/min   390 258 522
Stop lever angle
Pump speed r/min   900 900 900
Boost pressure kPa   46.8 45.6 48
Boost pressure mmHg   352 342 362
Pressure kPa   372.5 343 402
Pressure kgf/cm2   3.8 3.5 4.1
Basic   *
Stop lever angle_02
Pump speed r/min   900 900 900
Boost pressure kPa   46.8 45.6 48
Boost pressure mmHg   352 342 362
Pressure kPa   372.5 343 402
Pressure kgf/cm2   3.8 3.5 4.1
Stop lever angle_03
Pump speed r/min   1800 1800 1800
Boost pressure kPa   46.8 45.6 48
Boost pressure mmHg   352 342 362
Pressure kPa   578.5 549 608
Pressure kgf/cm2   5.9 5.6 6.2
Stop lever angle_04
Pump speed r/min   2300 2300 2300
Boost pressure kPa   46.8 45.6 48
Boost pressure mmHg   352 342 362
Pressure kPa   706 677 735
Pressure kgf/cm2   7.2 6.9 7.5
0000001101
Pump speed r/min   900 900 900
Boost pressure kPa   46.8 45.6 48
Boost pressure mmHg   352 342 362
Timer stroke mm   1.3 1.1 1.5
Basic   *
_02
Pump speed r/min   900 900 900
Boost pressure kPa   46.8 45.6 48
Boost pressure mmHg   352 342 362
Timer stroke mm   1.3 1.1 1.5
_03
Pump speed r/min   1800 1800 1800
Boost pressure kPa   46.8 45.6 48
Boost pressure mmHg   352 342 362
Timer stroke mm   4.85 4.3 5.4
_04
Pump speed r/min   2300 2300 2300
Boost pressure kPa   46.8 45.6 48
Boost pressure mmHg   352 342 362
Timer stroke mm   6.85 6.3 7.4
_05
Pump speed r/min   2500 2500 2500
Boost pressure kPa   46.8 45.6 48
Boost pressure mmHg   352 342 362
Timer stroke mm   6.95 6.5 7.4
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.64 6.54 6.74
MS dimension mm   1.8 1.7 1.9
BCS stroke mm   3.9 3.8 4
Control lever angle alpha deg.   23 19 27
Control lever angle beta deg.   42 37 47
Control lever angle gamma deg.   11 10.5 11.5

Test data Ex:

0000001801 M-CSD ADJUSTMENT

Test data 104769-2151
M-CSD adjustment 1. Move the lever E clockwise and when it contacts the stopper D, adjust screw B so that the timer piston advance is a (L1). Then, fix using the nut. 2. With intermediate lever screw (C)'s fixing lever (E) positioned as in 1., pull the intermediate lever in direction X. After confirming that it contacts the stop position, adjust so that screw (C) contacts lever (E) and then fix using the nut. (In condition (2), intermediate lever: full speed position, at timer advance a.) Confirm that the timer piston advances to b deg when the intermediate lever is returned. 3. Fast idle adjustment Pull the intermediate lever in direction x to contact the stopper and adjust the screw (A) so that the gap between the idle set bracket and the idle screw is L2. Fix using the nut. The gap between the control lever at the idle position and the screw (A) must be L3. (F) Control lever (G) Intermediate lever
----------
a=2deg b=0deg L1=1.6mm L2=6+-0.5mm L3=(1.7)mm
----------
T1=6~9N-m(0.6~0.9kgf-m) T2=5~7N-m(0.5~0.7kgf-m) L2=6+-0.5mm

0000001901 DASHPOT ADJUSTMENT

Test data 104769-2151
Adjustment of the dash pot 1. Insert a block gauge L (thickness gauge) between the idle set bracket and the idle screw. 2. In the above condition, adjust so that the dashpot adjusting screw (A) contacts the pushrod. Then, fix using the nut. Record the dashpot return time t. a = alpha
----------
L=3.8+-0.05mm t=1.8+-0.5sec
----------
T=6.0~7.0Nm{0.6~0.7kgfm} b=7.4deg L=3.8+-0.05mm




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