104762-4090 ZEXEL 9 460 614 769 BOSCH INJECTION-PUMP ASSEMBLY 9460614769 1047624090


104762-4090 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 614 769 9460614769
ZEXEL 104762-4090 1047624090

Cross reference number

BOSCH 9 460 614 769 9460614769
ZEXEL 104762-4090 1047624090


Zexel num
Bosch num
Firm num
Name
104762-4090 
104762-4091 
9 460 614 769 
   
INJECTION-PUMP ASSEMBLY
* K 11CK VE6 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   77 76.5 77.5
Difference in delivery mm3/st.   6
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   65.4 60.9 69.9
Oil temperature degC   48 46 50
Injection timing adjustment_03
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   70.2 66.2 74.2
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   77 76 78
Difference in delivery mm3/st.   6.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_05
Pump speed r/min   1075 1075 1075
Average injection quantity mm3/st.   73.4 69.9 76.9
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   56.7 52.7 60.7
Difference in delivery mm3/st.   7
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   5
Oil temperature degC   50 48 52
Injection quantity adjustment_03
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   56.7 52.2 61.2
Basic   *
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.3 7.3 11.3
Difference in delivery mm3/st.   2
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   9.3 6.8 11.8
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   85.8 80.8 90.8
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   85.8 80.8 90.8
Basic   *
Oil temperature degC   48 46 50
Speed control lever angle
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   10
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
Speed control lever angle_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at full-load position
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   800 670 930
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure kPa   598 559 637
Pressure kgf/cm2   6.1 5.7 6.5
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure kPa   598 549 647
Pressure kgf/cm2   6.1 5.6 6.6
Basic   *
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1000 1000 1000
Timer stroke mm   1.1 0.8 1.4
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   1000 1000 1000
Timer stroke mm   1.1 0.7 1.5
Basic   *
Oil temperature degC   50 48 52
_03
Pump speed r/min   1075 1075 1075
Timer stroke mm   1.7 1.2 2.2
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   2.8 2.7 2.9
KF dimension mm   5.77 5.67 5.87
MS dimension mm   1.8 1.7 1.9
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   33 28 38

Test data Ex:

0000001801 STARTING I/Q ADJUSTMENT

Test data 104762-4090
Starting Q decrease lever adjustment Adjust using the screw (A) so that the standards are satisfied, then fix using the nut (B). Screw (B) protrusion: L (C) = Cap (D) = Stop lever
----------
L=7.4~11.1mm
----------
L=7.4~11.1mm T=6~9N-m(0.6~0.9kgf-m)




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