104761-0093 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047610093

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104761-0093 1047610093

Cross reference number

ZEXEL 104761-0093 1047610093

Zexel num

Bosch num

Firm num

Name

104761-0093
104761-0096

MAZDA

INJECTION-PUMP ASSEMBLY
ZB *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 45.7 45.2 46.2

Difference in delivery mm3/st. 3

Basic *

Injection timing adjustment_02

Pump speed r/min 2050 2050 2050

Average injection quantity mm3/st. 15.4 12.4 18.4

Injection timing adjustment_03

Pump speed r/min 1800 1800 1800

Average injection quantity mm3/st. 42.2 40.2 44.2

Injection timing adjustment_04

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 45.7 44.7 46.7

Injection timing adjustment_05

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 49.6 47.6 51.6

Injection timing adjustment_06

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 42.3 40.3 44.3

Injection quantity adjustment

Pump speed r/min 2050 2050 2050

Average injection quantity mm3/st. 15.4 12.4 18.4

Basic *

Injection quantity adjustment_02

Pump speed r/min 2150 2150 2150

Average injection quantity mm3/st. 6

Governor adjustment

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 10.3 8.3 12.3

Difference in delivery mm3/st. 2.5

Basic *

Governor adjustment_02

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 10.3 8.3 12.3

Governor adjustment_03

Pump speed r/min 500

Average injection quantity mm3/st. 0 0 0

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 65 65

Basic *

Speed control lever angle

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1500 1500 1500

Overflow quantity cm3/min 399.9 270 529.8

Stop lever angle

Pump speed r/min 1500 1500 1500

Pressure kPa 598.5 569 628

Pressure kgf/cm2 6.1 5.8 6.4

Basic *

Stop lever angle_02

Pump speed r/min 500 500 500

Pressure kPa 225.5 196 255

Pressure kgf/cm2 2.3 2 2.6

Stop lever angle_03

Pump speed r/min 1000 1000 1000

Pressure kPa 411.5 382 441

Pressure kgf/cm2 4.2 3.9 4.5

Stop lever angle_04

Pump speed r/min 1500 1500 1500

Pressure kPa 598.5 569 628

Pressure kgf/cm2 6.1 5.8 6.4

Stop lever angle_05

Pump speed r/min 1800 1800 1800

Pressure kPa 706 677 735

Pressure kgf/cm2 7.2 6.9 7.5

0000001101

Pump speed r/min 1500 1500 1500

Timer stroke mm 5.7 5.5 5.9

Basic *

_02

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.8 2.2 3.4

_03

Pump speed r/min 1500 1500 1500

Timer stroke mm 5.7 5.4 6

_04

Pump speed r/min 1800 1800 1800

Timer stroke mm 7.45 6.9 8

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

0000001501

Pump speed r/min 1000 1000 1000

Atmospheric pressure difference kPa -21.9 -21.9 -21.9

Atmospheric pressure difference mmHg -164 -164 -164

Average injection quantity mm3/st. 41.5 40.5 42.5

Basic *

_02

Pump speed r/min 1000 1000 1000

Atmospheric pressure difference kPa -21.9 -21.9 -21.9

Atmospheric pressure difference mmHg -164 -164 -164

Average injection quantity mm3/st. 41.5 40 43

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.8 1.7 1.9

Pre-stroke mm 0.1 0.08 0.12

Control lever angle alpha deg. 20 16 24

Control lever angle beta deg. 40 32 48

Test data Ex:

0000001501 ANEROID COMPENSATOR

ACS adjustment Full load injection quantity at high altitudes and ACS adjusting method 1. Full load injection quantity adjustment (1)Remove the ACS cover and remove the bellows and adjusting shim. (2)Perform all adjustments as per the adjustment standard except for ACS adjustment. 2. ACS adjustment (1)Assemble the ACS cover, bellows and adjusting shim. (2)At pump speed N1, adjust using a shim to obtain the decrease for the altitude shown in the table. X1 = atmospheric pressure X2 = altitude Y = decrease quantity (A) = adjustment value (B) = test value
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N1=1000r/min
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0000001801 MICROSWITCH ADJUSTMENT

Microswitch adjustment With the clearance between the idle stopper bolt (set at the idle setting) and the control lever set at L, adjust the control lever adjusting screw so that it contacts the head of the microswitch plunger.
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L=3.9+-0.2mm
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