104760-4371 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047604371

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104760-4371 1047604371

Cross reference number

ZEXEL 104760-4371 1047604371

Zexel num

Bosch num

Firm num

Name

104760-4371

INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105780-0060

Bosch type code NP-DN0SD1510

Nozzle holder 105780-2150

Opening pressure MPa 13 13 13.3

Opening pressure kgf/cm2 133 133 136

Injection pipe 157805-7320

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-450

Joint assembly 157641-4720

Tube assembly 157641-4020

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 57.6 57.1 58.1

Difference in delivery mm3/st. 4

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 45.5 42 49

Oil temperature degC 48 46 50

Injection timing adjustment_03

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 54.1 51.6 56.6

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1100 1100 1100

Average injection quantity mm3/st. 57.6 56.6 58.6

Difference in delivery mm3/st. 4.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_05

Pump speed r/min 1650 1650 1650

Average injection quantity mm3/st. 63 59.5 66.5

Oil temperature degC 50 48 52

Injection timing adjustment_06

Pump speed r/min 1750 1750 1750

Average injection quantity mm3/st. 61.5 58 65

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 2125 2125 2125

Average injection quantity mm3/st. 21.9 19.9 23.9

Basic *

Oil temperature degC 52 50 54

Injection quantity adjustment_02

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 10

Oil temperature degC 52 50 54

Injection quantity adjustment_03

Pump speed r/min 1925 1925 1925

Average injection quantity mm3/st. 57.1 52.1 62.1

Oil temperature degC 50 48 52

Injection quantity adjustment_04

Pump speed r/min 2125 2125 2125

Average injection quantity mm3/st. 21.9 18.9 24.9

Basic *

Oil temperature degC 52 50 54

Governor adjustment

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 9.8 7.8 11.8

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 9.8 7.3 12.3

Difference in delivery mm3/st. 2.5

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 50 80

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 50 80

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

Speed control lever angle_02

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF at idling position

0000000901

Pump speed r/min 1100 1100 1100

Overflow quantity with S/T ON cm3/min 460 330 590

Oil temperature degC 50 48 52

Remarks
Without an O-ring

Stop lever angle

Pump speed r/min 1100 1100 1100

Pressure with S/T ON kPa 490 451 529

Pressure with S/T ON kgf/cm2 5 4.6 5.4

Pressure with S/T OFF kPa 363 334 392

Pressure with S/T OFF kgf/cm2 3.7 3.4 4

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1100 1100 1100

Pressure kPa 363 324 402

Pressure kgf/cm2 3.7 3.3 4.1

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1500 1500 1500

Pressure kPa 451 412 490

Pressure kgf/cm2 4.6 4.2 5

Oil temperature degC 50 48 52

0000001101

Pump speed r/min 1100 1100 1100

Timer stroke with S/T ON mm 4.2 3.8 4.6

Timer stroke with S/T OFF mm 1.8 1.6 2

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 800 800 800

Timer stroke with S/T OFF mm 0.9

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Timer stroke with S/T ON mm 4.2 3.7 4.7

Timer stroke with S/T OFF mm 1.8 1.5 2.1

Basic *

Oil temperature degC 50 48 52

_04

Pump speed r/min 1500 1500 1500

Timer stroke with S/T OFF mm 3.6 3.1 4.1

Oil temperature degC 50 48 52

_05

Pump speed r/min 2000 2000 2000

Timer stroke with S/T OFF mm 5.7 5.2 6.1

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001501

Pump speed r/min 1100 1100 1100

Height m 2000 2000 2000

Atmospheric pressure difference kPa -21.9 -21.9 -21.9

Atmospheric pressure difference mmHg -164 -164 -164

Average injection quantity mm3/st. 51.8 50.3 53.3

Decrease qty mm3/st. 5.8 5.8 5.8

Decrease rate % 10.1 10.1 10.1

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1100 1100 1100

Height m 0 0 0

Atmospheric pressure difference kPa 0 0 0

Atmospheric pressure difference mmHg 0 0 0

Average injection quantity mm3/st. 57.6 56.6 58.6

Oil temperature degC 50 48 52

_03

Pump speed r/min 1100 1100 1100

Height m 500 500 500

Atmospheric pressure difference kPa -5.9 -9.2 -2.6

Atmospheric pressure difference mmHg -44 -69 -19

Average injection quantity mm3/st. 57.6 57.6 57.6

Oil temperature degC 50 48 52

_04

Pump speed r/min 1100 1100 1100

Height m 2000 2000 2000

Atmospheric pressure difference kPa -21.9 -21.9 -21.9

Atmospheric pressure difference mmHg -164 -164 -164

Average injection quantity mm3/st. 51.8 49.8 53.8

Basic *

Oil temperature degC 50 48 52

_05

Pump speed r/min 1100 1100 1100

Height m 4000 4000 4000

Atmospheric pressure difference kPa -29.7 -29.7 -29.7

Atmospheric pressure difference mmHg -298 -298 -298

Average injection quantity mm3/st. 40.2 40.2 40.2

Oil temperature degC 50 48 52

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 6.64 6.54 6.74

MS dimension mm 0.9 0.8 1

Control lever angle alpha deg. 10 6 14

Control lever angle beta deg. 34 29 39

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

A:Potentiometer standards B:ON, OFF switch standard G:ON-->OFF D:OFF-->ON E:Adjusting point F:Checking point P:Boost pressure Vi:Applied voltage C1:Full-speed C2:Idle Q:Injection quantity N:Pump speed V:Output voltage C:Control lever angle
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V1=1.6+-0.03V V2=(7.26+-0.9)V C3=(4.9+-2.5)deg C4=(19.4+-4)deg Vi=10V P1=-kPa P2=-mmHg