104760-4160 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047604160


104760-4160 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104760-4160 1047604160

Cross reference number

ZEXEL 104760-4160 1047604160


Zexel num
Bosch num
Firm num
Name
104760-4160 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   49.2 48.7 49.7
Difference in delivery mm3/st.   3.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   16.7 14.2 19.2
Injection timing adjustment_03
Pump speed r/min   2100 2100 2100
Average injection quantity mm3/st.   41.7 37.2 46.2
Injection timing adjustment_04
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   43 40.9 45.1
Injection timing adjustment_05
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   49.2 48.2 50.2
Injection timing adjustment_06
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   50.3 48.3 52.3
Injection quantity adjustment
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   16.7 14.7 18.7
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.8 6.8 10.8
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.8 6.8 10.8
Governor adjustment_03
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   65 50 80
Basic   *
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   399 270 528
Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure kPa   402 382 422
Pressure kgf/cm2   4.1 3.9 4.3
Basic   *
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure kPa   402 382 422
Pressure kgf/cm2   4.1 3.9 4.3
Stop lever angle_03
Pump speed r/min   1600 1600 1600
Pressure kPa   539.5 510 569
Pressure kgf/cm2   5.5 5.2 5.8
Stop lever angle_04
Pump speed r/min   1800 1800 1800
Pressure kPa   598.5 569 628
Pressure kgf/cm2   6.1 5.8 6.4
0000001101
Pump speed r/min   1000 1000 1000
Timer stroke mm   1.6 1.4 1.8
Basic   *
_02
Pump speed r/min   1000 1000 1000
Timer stroke mm   1.6 1.3 1.9
_03
Pump speed r/min   1800 1800 1800
Timer stroke mm   5.8 5.2 6.4
_04
Pump speed r/min   2300 2300 2300
Timer stroke mm   7.3 6.8 7.8
0000001201
Max. applied voltage V   16 16 16
Test voltage V   25 24 26
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   6.435 6.335 6.535
MS dimension mm   1 0.9 1.1
Control lever angle alpha deg.   55.5 51.5 59.5
Control lever angle beta deg.   40 35 45

Test data Ex:

0000001801 CONTROL LEVER ANGLE

Test data 104760-4160
Control lever angle measurement 1. Measure dimension Ya between the end of the lever and the flange face. 2. Measure the lever angle from the pin hole R (plate). (A) = lever angle and lever reaction force measuring position
----------
Ya=24.3~28.7mm R=53mm
----------
Ya=24.3~28.7mm R=53mm Alpha=51.5~59.5deg Beta=35~45deg

0000001901 ACCELERATOR SWITCH ADJ

Test data 104760-4160
Accelerator switch adjustment ON - OFF changeover point: from idle to a (shim thickness A = L) Idle~c: ON c~full: OFF A = shim thickness B = idle lever position
----------
a=5+2deg b=5deg c=5deg L1=3.3+-0.13mm
----------
a=5+2deg d=25+-2deg SW=SW10 T=6~9N-m(0.6~0.9kgf-m) L1=(3.3mm)




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