104760-4060 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047604060 1670051h01

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104760-4060 1047604060

NISSAN-DIESEL 1670051H01 1670051h01

Cross reference number

ZEXEL 104760-4060 1047604060

NISSAN-DIESEL 1670051H01 1670051h01

Zexel num

Bosch num

Firm num

Name

104760-4060
104760-4065

1670051H01 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
TD42 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 53.2 52.7 53.7

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_02

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 53.4 51.4 55.4

Oil temperature degC 50 48 52

Injection timing adjustment_03

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 53.2 52.2 54.2

Difference in delivery mm3/st. 3.5

Basic *

Oil temperature degC 50 48 52

Injection timing adjustment_04

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 51.3 49.2 53.4

Oil temperature degC 50 48 52

Injection quantity adjustment

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 11.7 8.7 14.7

Basic *

Oil temperature degC 50 48 52

Injection quantity adjustment_02

Pump speed r/min 1300 1300 1300

Average injection quantity mm3/st. 3

Oil temperature degC 50 48 52

Injection quantity adjustment_03

Pump speed r/min 1200 1200 1200

Average injection quantity mm3/st. 29.9 24.4 35.4

Oil temperature degC 50 48 52

Injection quantity adjustment_04

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 11.7 8.2 15.2

Basic *

Oil temperature degC 50 48 52

Governor adjustment

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 12.2 10.2 14.2

Difference in delivery mm3/st. 2

Basic *

Oil temperature degC 48 46 50

Governor adjustment_02

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 12.2 9.7 14.7

Difference in delivery mm3/st. 2.5

Basic *

Oil temperature degC 48 46 50

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 50 80

Basic *

Oil temperature degC 48 46 50

Remarks
Full

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 60 50 80

Oil temperature degC 48 46 50

Speed control lever angle

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 0 0 0

Oil temperature degC 48 46 50

Remarks
Magnet OFF

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity cm3/min 400 270 530

Oil temperature degC 50 48 52

Stop lever angle

Pump speed r/min 1000 1000 1000

Pressure kPa 402 382 422

Pressure kgf/cm2 4.1 3.9 4.3

Basic *

Oil temperature degC 50 48 52

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure kPa 402 363 441

Pressure kgf/cm2 4.1 3.7 4.5

Basic *

Oil temperature degC 50 48 52

Stop lever angle_03

Pump speed r/min 1150 1150 1150

Oil temperature degC 50 48 52

Remarks
MEASURE

0000001101

Pump speed r/min 1000 1000 1000

Timer stroke mm 1.6 1.4 1.8

Basic *

Oil temperature degC 50 48 52

_02

Pump speed r/min 1000 1000 1000

Timer stroke mm 1.6 1.2 2

Basic *

Oil temperature degC 50 48 52

_03

Pump speed r/min 1150 1150 1150

Timer stroke mm 2.5 1.9 3.1

Oil temperature degC 50 48 52

0000001201

Max. applied voltage V 16 16 16

Test voltage V 25 24 26

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 6.64 6.54 6.74

MS dimension mm 1 0.9 1.1

Control lever angle alpha deg. 25 21 29

Control lever angle beta deg. 39 34 44

Test data Ex:

0000001801 POTENTIOMETER ADJUSTMENT

Adjustment of the potentiometer When the potentiometer's applied voltage is Vi, adjust so that the output voltage is Vo at the idle position. Confirm that the voltage increases when the control lever is moved to the full side.
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Vi=10V Vo=0.88+-0.03V
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