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104749-6410 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047496410 8944189110


104749-6410 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104749-6410 1047496410
ISUZU 8944189110 8944189110

Cross reference number

ZEXEL 104749-6410 1047496410
ISUZU 8944189110 8944189110


Zexel num
Bosch num
Firm num
Name
104749-6410 
104749-6411 
 
8944189110  ISUZU
INJECTION-PUMP ASSEMBLY
4FC1J *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   38.7 37.7 39.7
Difference in delivery mm3/st.   3
Basic   *
Remarks
For Japan  
Injection timing adjustment_02
Pump speed r/min   2650 2650 2650
Average injection quantity mm3/st.   12.1 8.6 15.6
Remarks
For Japan  
Injection timing adjustment_03
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   33.4 31.3 35.5
Remarks
For Japan  
Injection timing adjustment_04
Pump speed r/min   2250 2250 2250
Average injection quantity mm3/st.   33.7 31.7 35.7
Remarks
For Japan  
Injection timing adjustment_05
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   34.3 32.3 36.3
Remarks
For Japan  
Injection timing adjustment_06
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   38.2 37.2 39.2
Remarks
For Japan  
Injection timing adjustment_07
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   37 35 39
Remarks
For Japan  
Injection quantity adjustment
Pump speed r/min   2650 2650 2650
Average injection quantity mm3/st.   12.1 9.1 15.1
Difference in delivery mm3/st.   4
Basic   *
Remarks
For Japan  
Injection quantity adjustment_02
Pump speed r/min   2800 2800 2800
Average injection quantity mm3/st.   5
Remarks
For Japan  
Governor adjustment
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   8.8 6.8 10.8
Difference in delivery mm3/st.   2
Basic   *
Remarks
For Japan  
Governor adjustment_02
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   8.8 6.8 10.8
Remarks
For Japan  
Governor adjustment_03
Pump speed r/min   575 575 575
Average injection quantity mm3/st.   3
Remarks
For Japan  
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   75 60 90
Basic   *
Remarks
For Japan  
Speed control lever angle
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   0 0 0
Remarks
For Japan: Magnet OFF  
0000000901
Pump speed r/min   1250 1250 1250
Overflow quantity cm3/min   420 290 550
Remarks
For Japan  
Stop lever angle
Pump speed r/min   1250 1250 1250
Pressure kPa   431.5 412 451
Pressure kgf/cm2   4.4 4.2 4.6
Basic   *
Remarks
For Japan  
Stop lever angle_02
Pump speed r/min   600 600 600
Pressure kPa   255 226 284
Pressure kgf/cm2   2.6 2.3 2.9
Remarks
For Japan  
Stop lever angle_03
Pump speed r/min   1250 1250 1250
Pressure kPa   431.5 412 451
Pressure kgf/cm2   4.4 4.2 4.6
Remarks
For Japan  
Stop lever angle_04
Pump speed r/min   2000 2000 2000
Pressure kPa   627.5 598 657
Pressure kgf/cm2   6.4 6.1 6.7
Remarks
For Japan  
Stop lever angle_05
Pump speed r/min   2050 2050 2050
Pressure kPa   637.5 608 667
Pressure kgf/cm2   6.5 6.2 6.8
Remarks
For Japan  
0000001101
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.9 3.7 4.1
Basic   *
Remarks
For Japan  
_02
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.9 3.6 4.2
Remarks
For Japan  
_03
Pump speed r/min   1750 1750 1750
Timer stroke mm   6.6 6 7.2
Remarks
For Japan  
_04
Pump speed r/min   2050 2050 2050
Timer stroke mm   8.2 7.8 8.6
Remarks
For Japan  
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   33 32.5 33.5
Timer stroke variation dT mm   0.9 0.7 1.1
Basic   *
Remarks
For Japan  
_02
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   33 32 34
Timer stroke variation dT mm   0.9 0.6 1.2
Remarks
For Japan  
_03
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   25 23.5 26.5
Timer stroke variation dT mm   1.6 1.1 2.1
Remarks
For Japan  
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.6 1.5 1.7
Control lever angle alpha deg.   24.5 20.5 28.5
Control lever angle beta deg.   42 37 47

Test data Ex:

0000001801 DASHPOT ADJUSTMENT

Adjustment of the dash pot 1. When the control lever is distance a from the idle position (idle stop lever distance L), adjust the lever screw so that it contacts the dashpot. Stop W-FICD operation and perform.
----------
a=12+-1deg L=4.0+-0.3mm
----------

0000001901 W-CSD ADJUSTMENT

Test data 104749-6410
Adjustment of the W-CSD 1. CSD adjusting screw adjustment Adjust so that the adjusting screw (A) protrusion is L1, then confirm. (U) 2. Adjustment of the position of the intermediate lever. Insert a shim L2 between the control lever (I) and the FICD screw (E). With the shim inserted, insert a shim L3 between the control lever (I) and the idle set screw (G). Align intermediate lever (F) with the aligning mark and fix screw (E) so that it contacts the control lever. [(U), (V)] 3. Adjustment of the FICD With a shim L2 inserted, insert a shim L4 between the control lever and the idle set screw (G). Use adjusting screw (B) to fix the CSD lever (C) in the position where it operates the intermediate lever (F) via the rod (D). [(U), (V), (W)] (P) = Lever angle (deg): theta = 0.1925t+6.65 (Q) = Lever position (mm): L = -0.0635t+2.19 (R) = (Q) shows the distance between the control lever and the idle set screw. X = temperature t Y1 = timer stroke TA Y2 = control lever angle theta, L (deg, mm) (K) = aligning mark (U) = diagram 1 (V) = diagram 2 (W) = diagram 3
----------
L1=10.2mm L2=2.8+-0.05mm L3=0.92+-0.05mm L4=L3+-0.05mm
----------




Have questions with 104749-6410?





Group cross 104749-6410 ZEXEL

Isuzu 

104749-6400  

104749-6540 
9 460 613 720 
8944192640 
INJECTION-PUMP ASSEMBLY
4FC1J
104749-6410  

104749-6411 
 
8944189110 
INJECTION-PUMP ASSEMBLY
4FC1J
104749-6411  
 
8944189111 
INJECTION-PUMP ASSEMBLY
4FC1J
104749-6412  

104749-6413 
 
 
INJECTION-PUMP ASSEMBLY
4FC1J
104749-6413  
9 460 612 387 
8944189112 
INJECTION-PUMP ASSEMBLY
4FC1J
104749-6420  

104749-6421 
 
8944189130 
INJECTION-PUMP ASSEMBLY
4FC1J
104749-6421  
9 460 615 057 
8944189131 
INJECTION-PUMP ASSEMBLY
4FC1J
104749-6430  

104749-6432 
 
8944189150 
INJECTION-PUMP ASSEMBLY
4FC1J
104749-6431  

104749-6432 
 
 
INJECTION-PUMP ASSEMBLY
4FC1J
104749-6432  
 
8944189151 
INJECTION-PUMP ASSEMBLY
4FC1J
104749-6440  

104749-6441 
 
8944189140 
INJECTION-PUMP ASSEMBLY
4FC1J
104749-6441  
 
8944189141 
INJECTION-PUMP ASSEMBLY
4FC1J
104749-6450  

104749-6451 
 
8944189160 
INJECTION-PUMP ASSEMBLY
4FC1J
104749-6451  
9 460 615 027 
8944189161 
INJECTION-PUMP ASSEMBLY
4FC1J
104749-6460  
 
8944254250 
INJECTION-PUMP ASSEMBLY
C223
104749-6461  
9 460 615 058 
8944254251 
INJECTION-PUMP ASSEMBLY
C223
104749-6470  

104749-6680 
9 460 610 476 
8944185260 
INJECTION-PUMP ASSEMBLY
4FD1
104749-6480  

104749-6690 
9 460 614 719 
8944185270 
INJECTION-PUMP ASSEMBLY
4FD1
104749-6490  

104749-6720 
9 460 614 720 
8944303510 
INJECTION-PUMP ASSEMBLY
4FC1
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