104749-6380 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047496380 8944189100


104749-6380 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104749-6380 1047496380
ISUZU 8944189100 8944189100

Cross reference number

ZEXEL 104749-6380 1047496380
ISUZU 8944189100 8944189100


Zexel num
Bosch num
Firm num
Name
104749-6380 
104749-6382 
 
8944189100  ISUZU
INJECTION-PUMP ASSEMBLY
4FC1J *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   40.2 39.7 40.7
Difference in delivery mm3/st.   3.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2650 2650 2650
Average injection quantity mm3/st.   12.1 8.6 15.6
Injection timing adjustment_03
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   35.1 33 37.2
Injection timing adjustment_04
Pump speed r/min   2250 2250 2250
Average injection quantity mm3/st.   35.2 33.2 37.2
Injection timing adjustment_05
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   35.7 33.7 37.7
Injection timing adjustment_06
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   40.2 39.2 41.2
Injection timing adjustment_07
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   39.2 37.2 41.2
Injection quantity adjustment
Pump speed r/min   2650 2650 2650
Average injection quantity mm3/st.   12.1 9.1 15.1
Difference in delivery mm3/st.   4
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2800 2800 2800
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   8.8 6.8 10.8
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   8.8 6.8 10.8
Governor adjustment_03
Pump speed r/min   575 575 575
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   75 60 90
Basic   *
Speed control lever angle
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1250 1250 1250
Overflow quantity cm3/min   420 290 550
Stop lever angle
Pump speed r/min   1250 1250 1250
Pressure kPa   431.5 412 451
Pressure kgf/cm2   4.4 4.2 4.6
Basic   *
Stop lever angle_02
Pump speed r/min   600 600 600
Pressure kPa   255 226 284
Pressure kgf/cm2   2.6 2.3 2.9
Stop lever angle_03
Pump speed r/min   1250 1250 1250
Pressure kPa   431.5 412 451
Pressure kgf/cm2   4.4 4.2 4.6
Stop lever angle_04
Pump speed r/min   2000 2000 2000
Pressure kPa   627.5 598 657
Pressure kgf/cm2   6.4 6.1 6.7
Stop lever angle_05
Pump speed r/min   2050 2050 2050
Pressure kPa   637.5 608 667
Pressure kgf/cm2   6.5 6.2 6.8
0000001101
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.9 3.7 4.1
Basic   *
_02
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.9 3.6 4.2
_03
Pump speed r/min   1750 1750 1750
Timer stroke mm   6.6 6 7.2
_04
Pump speed r/min   2050 2050 2050
Timer stroke mm   8.2 7.8 8.6
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   33 32.5 33.5
Timer stroke variation dT mm   0.9 0.7 1.1
Basic   *
_02
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   33 32 34
Timer stroke variation dT mm   0.9 0.6 1.2
_03
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   25 23.5 26.5
Timer stroke variation dT mm   1.6 1.1 2.1
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.6 1.5 1.7
Control lever angle alpha deg.   24.5 20.5 28.5
Control lever angle beta deg.   40.5 35.5 45.5

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Test data 104749-6380
Adjustment of the W-CSD 1. CSD adjusting screw adjustment Adjust so that the adjusting screw (A) protrusion is L1, then confirm. (U) 2. Adjustment of the position of the intermediate lever. Insert a shim L2 between the control lever (I) and the FICD screw (E). With the shim inserted, insert a shim L3 between the control lever (I) and the idle set screw (G). Align intermediate lever (F) with the aligning mark and fix screw (E) so that it contacts the control lever. [(U), (V)] 3. Adjustment of the FICD With a shim L2 inserted, insert a shim L4 between the control lever and the idle set screw (G). Use adjusting screw (B) to fix the CSD lever (C) in the position where it operates the intermediate lever (F) via the rod (D). [(U), (V), (W)] (P) = Lever angle (deg): theta = 0.1925t+6.65 (Q) = Lever position (mm): L = -0.0635t+2.19 (R) = (Q) shows the distance between the control lever and the idle set screw. X = temperature t Y1 = timer stroke TA Y2 = control lever angle theta, L (deg, mm) (K) = aligning mark (U) = diagram 1 (V) = diagram 2 (W) = diagram 3
----------
L1=10.2mm L2=2.8+-0.05mm L3=0.92+-0.05mm L4=L3+-0.05mm
----------




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