104749-6260 ZEXEL 9 460 615 053 BOSCH INJECTION-PUMP ASSEMBLY 9460615053 1047496260 8944052431


104749-6260 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 615 053 9460615053
ZEXEL 104749-6260 1047496260
ISUZU 8944052431 8944052431

Components :

0. INJECTION-PUMP ASSEMBLY 104749-6260
1. _
2. FUEL INJECTION PUMP 104649-1760
3. NUMBER PLATE
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105158-2040
8. Nozzle and Holder
9. Open Pre:MPa(Kqf/cm2) 13.2(135)
10. NOZZLE-HOLDER 105088-1040
11. NOZZLE 105007-1060

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0520 DRIVE SHAFT
12/1. [1] 146200-0500 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-0120 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0020 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-0600 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146302-0100 COMPRESSION SPRING K=2.25KG/MM
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0000 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM D17&5.2T2.1
48/1. [1] 146690-5900 SHIM D17&5.2T2.2
48/1. [1] 146690-6000 SHIM D17&5.2T2.3
48/1. [1] 146690-6100 SHIM D17&5.2T2.4
48/1. [1] 146690-6200 SHIM D17&5.2T2.5
48/1. [1] 146690-6300 SHIM D17&5.2T2.6
48/1. [1] 146690-6400 SHIM D17&5.2T2.7
48/1. [1] 146690-6500 SHIM D17&5.2T2.8
48/1. [1] 146690-6600 SHIM D17&5.2T2.9
48/1. [1] 146690-6700 SHIM D17&5.2T3.0
48/1. [1] 146690-6800 SHIM D17&5.2T3.1
48/1. [1] 146690-6900 SHIM D17&5.2T3.2
48/1. [1] 146690-7000 SHIM D17&5.2T3.3
48/1. [1] 146690-7100 SHIM D17&5.2T3.4
48/1. [1] 146690-7200 SHIM D17&5.2T0.4
48/1. [1] 146690-7300 SHIM D17&5.2T0.6
48/1. [1] 146690-7400 SHIM D17&5.2T0.7
48/1. [1] 146690-7500 SHIM D17&5.2T1.9
48/1. [1] 146690-7800 SHIM D17&5.2T0.2
49. [2] 146234-0020 GUIDE PIN
50. [1] 146400-8420 HYDRAULIC HEAD
50. [1] 146400-8420 HYDRAULIC HEAD
50. [1] 146400-8420 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-0120 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0120 FITTING
60. [4] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146502-8220 GOVERNOR COVER
67/1. [1] 146508-4320 GOVERNOR COVER
67/13. [2] 013020-6040 UNION NUT M6P1H5
67/14. [1] 029240-6010 UNION NUT M6P1.0H5*
67/15. [1] 146526-0300 BLEEDER SCREW
67/16. [1] 146526-0200 BLEEDER SCREW
67/23. [1] 146626-2920 BRACKET
67/78. [1] 146600-4400 SEAL RING
67/111. [1] 146526-1800 BLEEDER SCREW
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-1620 THREADED PIN
67/202. [1] 139208-0100 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146510-8220 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146534-3220 CONTROL LEVER
72B. [1] 146534-3320 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 013020-6040 UNION NUT M6P1H5
95. [1] 146551-4620 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0100 UNION NUT
108. [1] 146570-0320 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146575-3200 SLIDING SLEEVE
116. [1] 146576-0000 SEALING CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0920 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0120 OVER FLOW VALVE
137. [2] 026512-1840 GASKET D17.9&12.2T1.50
137. [2] 026512-1840 GASKET D17.9&12.2T1.50
138. [1] 146605-1020 INLET UNION
160. [1] 146625-8020 PLATE
200. [1] 146206-0100 COILED SPRING
205. [1] 146201-0100 WOODRUFF KEY
218. [1] 146587-7320 COILED SPRING
220. [1] 146587-7600 COILED SPRING
225. [1] 146627-7120 BRACKET
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-4620 WIRE
243. [1] 146621-1000 UNION NUT
244. [1] 146613-5620 PLATE
245. [3] 026512-1840 GASKET D17.9&12.2T1.50
246. [1] 146125-0020 EYE BOLT
247. [1] 146606-7020 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
275. [1] 146619-6220 BRACKET
276. [2] 010010-2040 BLEEDER SCREW M10P1.5L20
277. [2] 014111-0440 LOCKING WASHER
450. [1] 146676-1820 ADJUSTING DEVICE
455. [1] 146549-1800 BUSHING
460. [1] 016010-0440 LOCKING WASHER
465. [1] 146616-4200 SPACER BUSHING
470. [1] 139106-0500 FLAT-HEAD SCREW M6P1.0H25
471. [1] 139106-0400 FLAT-HEAD SCREW M6P1.0H12
472. [2] 010206-1040 HEX-SOCKET-HEAD CAP SCREW
800S. [1] 146009-4720 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0220 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
903. [1] 146672-1220 PULSE GENERATOR
903/2. [1] 146600-1300 O-RING &13W1.9
906. [1] 146639-2400 NAMEPLATE

Include in #2:

104749-6260 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 615 053 9460615053
ZEXEL 104749-6260 1047496260
ISUZU 8944052431 8944052431


Zexel num
Bosch num
Firm num
Name
104749-6260 
104749-6350 
9 460 615 053 
8944052431  ISUZU
INJECTION-PUMP ASSEMBLY
4FC1J * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   40.2 39.7 40.7
Difference in delivery mm3/st.   3.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2650 2650 2650
Average injection quantity mm3/st.   13.3 9.8 16.8
Injection timing adjustment_03
Pump speed r/min   2350 2350 2350
Average injection quantity mm3/st.   35.1 33 37.2
Injection timing adjustment_04
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   35.7 33.7 37.7
Injection timing adjustment_05
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   40.2 39.2 41.2
Injection timing adjustment_06
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   39.2 37.2 41.2
Injection quantity adjustment
Pump speed r/min   2650 2650 2650
Average injection quantity mm3/st.   13.3 10.3 16.3
Difference in delivery mm3/st.   4
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2800 2800 2800
Average injection quantity mm3/st.   5
Governor adjustment
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   8.8 6.8 10.8
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   8.8 6.8 10.8
Governor adjustment_03
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   3
Boost compensator adjustment
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   7.2 6.2 8.2
Lever angle (shim thickness) mm   9.5 9.4 9.6
Remarks
Refer to additional devices.
 
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 60
Basic   *
Speed control lever angle
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1250 1250 1250
Overflow quantity cm3/min   420 288 552
Stop lever angle
Pump speed r/min   1250 1250 1250
Pressure kPa   431.5 412 451
Pressure kgf/cm2   4.4 4.2 4.6
Basic   *
Stop lever angle_02
Pump speed r/min   600 600 600
Pressure kPa   255 226 284
Pressure kgf/cm2   2.6 2.3 2.9
Stop lever angle_03
Pump speed r/min   1250 1250 1250
Pressure kPa   431.5 412 451
Pressure kgf/cm2   4.4 4.2 4.6
Stop lever angle_04
Pump speed r/min   2050 2050 2050
Pressure kPa   647.5 618 677
Pressure kgf/cm2   6.6 6.3 6.9
0000001101
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.9 3.7 4.1
Basic   *
_02
Pump speed r/min   630 530 730
Timer stroke mm   0.5 0.5 0.5
_03
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.9 3.6 4.2
_04
Pump speed r/min   1750 1750 1750
Timer stroke mm   6.6 6 7.2
_05
Pump speed r/min   2050 2050 2050
Timer stroke mm   8.2 7.8 8.6
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   33.2 32.7 33.7
Timer stroke variation dT mm   0.9 0.7 1.1
Basic   *
_02
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   33.2 32.2 34.2
Timer stroke variation dT mm   0.9 0.5 1.3
_03
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   25.2 23.7 26.7
Timer stroke variation dT mm   1.8 1.3 2.3
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.6 1.5 1.7
Control lever angle alpha deg.   20 16 24
Control lever angle beta deg.   33.5 28.5 38.5

Test data Ex:

0000001801 MICROSWITCH ADJUSTMENT

Test data 104749-6260
Microswitch adjustment Idle position adjustment (Fig. 1) 1. Hold the control lever (H) against the idle stopper (E) and fix. 2. Insert a shim L1 between the sub lever (G) and the sub lever stopper (F). 3. Move the microswitch in the direction of the arrow so that it turns ON. 4. Move the microswitch in the direction of the arrow and fix it using the microswitch fixing bolt (N) in the position where it turns OFF (Tightening torque T). Full position adjustment (Fig. 2) 1. Hold the sub lever (G) and the control lever (H) together and fix. 2. Insert a shim L2 between the lever and the full stopper (M). 3. Turn plate (J) clockwise and confirm that the microswitch turns ON. 4. Move the plate counterclockwise and fix it where the microswitch turns OFF. Caution: Partial adjustment procedure for pump speed N1 (Fig. 3) 1. Adjust the idle stopper bolt (A) so that the injection quantity is Q2 at pump speed N2. Then fix using the fixing nut (B). 2. At pump speed N3, confirm that the injection quantity is Q3. 3. Insert a shim L3 between the sub lever (G) and the sub stopper (C) and adjust using the sub lever stopper bolt (C) so that the specified fuel injection quantity Q1 is obtained at pump speed N1. 4. Fix sub lever stopper bolt (C) using the nut (D).
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L1=1.2mm L2=0.7mm L3=9.5+-0.1mm N1=1200r/min N2=390r/min N3=550r/min Q1=6.2~8.2mm3/st Q2=6.8~10.8mm3/st Q3=3--mm3/st T=2~3N-m(0.2~0.3kgf-m)
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L1=1.2mm L2=0.7mm L3=9.5+-0.1mm




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Group cross 104749-6260 ZEXEL

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