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104749-6111 ZEXEL 9 460 613 717 BOSCH INJECTION-PUMP ASSEMBLY 9460613717 1047496111 8941769860


104749-6111 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 613 717 9460613717
ZEXEL 104749-6111 1047496111
ISUZU 8941769860 8941769860

Components :

0. INJECTION-PUMP ASSEMBLY 104749-6111
1. _
2. FUEL INJECTION PUMP 104649-1621
3. NUMBER PLATE 146639-2000
4. _ 146672-1220
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105158-2090
8. Nozzle and Holder 8-94418-161-0
9. Open Pre:MPa(Kqf/cm2) 13.2{135}
10. NOZZLE-HOLDER 105088-1042
11. NOZZLE 105007-1061

Scheme ###:

PACKING RING
1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-1620 DRIVE SHAFT
12/1. [1] 146200-0500 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1720 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0020 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-0700 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146302-3400 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0000 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM D17&5.2T2.1
48/1. [1] 146690-5900 SHIM D17&5.2T2.2
48/1. [1] 146690-6000 SHIM D17&5.2T2.3
48/1. [1] 146690-6100 SHIM D17&5.2T2.4
48/1. [1] 146690-6200 SHIM D17&5.2T2.5
48/1. [1] 146690-6300 SHIM D17&5.2T2.6
48/1. [1] 146690-6400 SHIM D17&5.2T2.7
48/1. [1] 146690-6500 SHIM D17&5.2T2.8
48/1. [1] 146690-6600 SHIM D17&5.2T2.9
48/1. [1] 146690-6700 SHIM D17&5.2T3.0
48/1. [1] 146690-6800 SHIM D17&5.2T3.1
48/1. [1] 146690-6900 SHIM D17&5.2T3.2
48/1. [1] 146690-7000 SHIM D17&5.2T3.3
48/1. [1] 146690-7100 SHIM D17&5.2T3.4
48/1. [1] 146690-7200 SHIM D17&5.2T0.4
48/1. [1] 146690-7300 SHIM D17&5.2T0.6
48/1. [1] 146690-7400 SHIM D17&5.2T0.7
48/1. [1] 146690-7500 SHIM D17&5.2T1.9
48/1. [1] 146690-7800 SHIM D17&5.2T0.2
49. [2] 146234-0500 GUIDE PIN
50. [1] 146400-7420 HYDRAULIC HEAD
50. [1] 146400-7420 HYDRAULIC HEAD
50. [1] 146400-7420 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-0120 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0120 FITTING
60. [4] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146502-8620 GOVERNOR COVER
67/1. [1] 146505-9520 GOVERNOR COVER
67/13. [2] 013020-6040 UNION NUT M6P1H5
67/14. [1] 029240-6010 UNION NUT M6P1.0H5*
67/15. [2] 146526-1800 BLEEDER SCREW
67/16. [1] 146526-0200 BLEEDER SCREW
67/23. [1] 146626-2920 BRACKET
67/64. [1] 146627-5720 BRACKET
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-1620 THREADED PIN
67/202. [1] 139208-0100 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146510-6320 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146534-3220 CONTROL LEVER
72B. [1] 146534-3320 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 013020-6040 UNION NUT M6P1H5
95. [1] 146551-1020 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0100 UNION NUT
108. [1] 146570-0000 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146575-0000 SLIDING SLEEVE
116. [1] 146576-0000 SEALING CAP
117/1. [1] 146577-0000 PLUG L1.70
117/1. [1] 146577-0100 PLUG L1.90
117/1. [1] 146577-0200 PLUG L2.10
117/1. [1] 146577-0300 PLUG L2.30
117/1. [1] 146577-0400 PLUG L2.50
117/1. [1] 146577-0500 PLUG L2.70
117/1. [1] 146577-0600 PLUG L2.90
117/1. [1] 146577-0700 PLUG L3.10
117/1. [1] 146577-0800 PLUG L3.30
117/1. [1] 146577-0900 PLUG L3.50
117/1. [1] 146577-1000 PLUG L3.70
117/1. [1] 146577-1100 PLUG L3.90
117/1. [1] 146577-1200 PLUG L4.10
117/1. [1] 146577-1300 PLUG L4.30
117/1. [1] 146577-1400 PLUG L4.50
117/1. [1] 146577-1500 PLUG L4.70
117/1. [1] 146577-1600 PLUG L4.90
117/1. [1] 146577-1700 PLUG L5.10
117/1. [1] 146577-5000 PLUG L1.8
117/1. [1] 146577-5100 PLUG L2.0
117/1. [1] 146577-5200 PLUG L2.2
117/1. [1] 146577-5300 PLUG L2.4
117/1. [1] 146577-5400 PLUG L2.6
117/1. [1] 146577-5500 PLUG L2.8
117/1. [1] 146577-5600 PLUG L3.0
117/1. [1] 146577-5700 PLUG L3.2
117/1. [1] 146577-5800 PLUG L3.4
117/1. [1] 146577-5900 PLUG L3.6
117/1. [1] 146577-6000 PLUG L3.8
117/1. [1] 146577-6100 PLUG L4.0
117/1. [1] 146577-6200 PLUG L4.2
117/1. [1] 146577-6300 PLUG L4.4
117/1. [1] 146577-6400 PLUG L4.6
117/1. [1] 146577-6500 PLUG L4.8
117/1. [1] 146577-6600 PLUG L5.0
117/1. [1] 146877-0400 PLUG
117/1. [1] 146877-0500 PLUG
117/1. [1] 146877-0600 PLUG
117/1. [1] 146877-0700 PLUG
117/1. [1] 146877-4300 PLUG
117/1. [1] 146877-4400 PLUG
117/1. [1] 146877-4500 PLUG
117/1. [1] 146877-4600 PLUG
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0020 OVER FLOW VALVE
137. [2] 139512-0500 GASKET
138. [1] 146606-5120 INLET UNION
200. [1] 146206-0100 COILED SPRING
205. [1] 146201-0100 WOODRUFF KEY
218. [1] 146587-7320 COILED SPRING
220. [1] 146587-7600 COILED SPRING
232. [1] 146659-2820 CLAMPING BAND
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-7320 WIRE
243. [1] 146621-1000 UNION NUT
244. [1] 146613-5620 PLATE
245. [3] 139512-0500 GASKET
245. [3] 139512-0500 GASKET
246. [1] 146125-0020 EYE BOLT
247. [1] 146606-1020 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
275. [1] 146619-6220 BRACKET
276. [2] 010010-1888 BLEEDER SCREW
450. [1] 146676-1620 ADJUSTING DEVICE
455. [1] 146549-1800 BUSHING
460. [1] 016010-0440 LOCKING WASHER
465. [1] 146616-4200 SPACER BUSHING
470. [1] 139106-0500 FLAT-HEAD SCREW M6P1.0H25
471. [1] 139106-0400 FLAT-HEAD SCREW M6P1.0H12
472. [2] 010206-1040 HEX-SOCKET-HEAD CAP SCREW
800S. [1] 146009-4720 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0220 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
821S. [1] 146210-5720 ROLLER SET
903. [1] 146672-1220 PULSE GENERATOR
903/2. [1] 146600-1300 O-RING &13W1.9
906. [1] 146639-2000 NAMEPLATE

Include in #2:

104749-6111 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 613 717 9460613717
ZEXEL 104749-6111 1047496111
ISUZU 8941769860 8941769860


Zexel num
Bosch num
Firm num
Name
104749-6111 
9 460 613 717 
8941769860  ISUZU
INJECTION-PUMP ASSEMBLY
4FC1J K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   34.2 33.7 34.7
Difference in delivery mm3/st.   2.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   15.6 14.1 17.1
Injection timing adjustment_03
Pump speed r/min   2250 2250 2250
Average injection quantity mm3/st.   32.7 30.6 34.8
Injection timing adjustment_04
Pump speed r/min   1800 1800 1800
Average injection quantity mm3/st.   33.7 31.7 35.7
Injection timing adjustment_05
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   34.2 33.2 35.2
Injection timing adjustment_06
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   28.2 26.2 30.2
Injection quantity adjustment
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   15.6 14.6 16.6
Difference in delivery mm3/st.   4.5
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2900 2900 2900
Average injection quantity mm3/st.   4.5
Governor adjustment
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   7.5 5.5 9.5
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   7.5 5.5 9.5
Governor adjustment_03
Pump speed r/min   520 520 520
Average injection quantity mm3/st.   0 0 0
Boost compensator adjustment
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   7.2 6.2 8.2
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 50 70
Basic   *
Speed control lever angle
Pump speed r/min   390 390 390
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF  
0000000901
Pump speed r/min   1250 1250 1250
Overflow quantity cm3/min   459 330 588
Stop lever angle
Pump speed r/min   1250 1250 1250
Pressure kPa   470.5 451 490
Pressure kgf/cm2   4.8 4.6 5
Basic   *
Stop lever angle_02
Pump speed r/min   1250 1250 1250
Pressure kPa   470.5 451 490
Pressure kgf/cm2   4.8 4.6 5
Stop lever angle_03
Pump speed r/min   2000 2000 2000
Pressure kPa   637.5 608 667
Pressure kgf/cm2   6.5 6.2 6.8
Stop lever angle_04
Pump speed r/min   2250 2250 2250
Pressure kPa   715.5 686 745
Pressure kgf/cm2   7.3 7 7.6
0000001101
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.9 3.7 4.1
Basic   *
_02
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.75 3.6 3.9
_03
Pump speed r/min   1800 1800 1800
Timer stroke mm   6.7 6.1 7.3
_04
Pump speed r/min   2250 2250 2250
Timer stroke mm   9 8.6 9.4
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.6 1.5 1.7
Pre-stroke mm   0.25 0.23 0.27
Control lever angle alpha deg.   18.5 14.5 22.5
Control lever angle beta deg.   32 27 37

Test data Ex:

0000001801 PARTIAL SETTING

Test data 104749-6111
Partial injection quantity adjustment (A) Stopper bolt (B) Fixed nut (C) Sub lever stopper bolt (D) Fixed nut (E) Sub lever 1. At pump speed N1, adjust the stopper bolt (A) so that the idle injection quantity is Q1. Then fix using the nut (B). 2. Confirm that the idle injection quantity is Q2 when the pump speed is N2. 3. Insert a shim L1 between the sub lever (E) and the sub lever stopper bolt (C). Adjust the sub lever stopper bolt so that the injection quantity is Q3 at pump speed N3 and fix using the nut.
----------
N1=390r/min N2=520r/min N3=1200r/min Q1=5.5~9.5mm3/st Q2=0mm3/st Q3=6.2~8.2mm3/st L1=9.5+-0.1mm
----------
L1=9.5+-0.1mm

0000001901 MICROSWITCH ADJUSTMENT

Test data 104749-6111
Microswitch adjustment Stepping motor adjustment 1. With the sub-lever and the control lever contacting the idle stopper bolt, adjust the length of the rod so that the stepping motor bracket and the stepping motor lever aligning mark are aligned (Tightening torque T). A = rod B = position of angle alignment marking C = stepping motor bracket D = stepping motor lever 2. Idle position adjustment 1) Fix so that idle stopper contacts the control lever. 2) Insert shim L1 between the sub-lever and the idle stopper. 3) Move the microswitch in the direction of the arrow to turn it ON. 4) Move the microswitch in the direction of the arrow and fix it where it turns OFF using the microswitch fixing bolt. E = microswitch fixing bolt (Tightening torque T2) 3. Full position adjustment 1) 1) Fix so that sub lever contacts the control lever. 2) Insert a shim L2 between the control lever and the full stopper. 3) Turn the plate clockwise as shown in the figure above and confirm that the microswitch turns ON. 4) Move the plate counterclockwise and fix it where the microswitch turns OFF. F = bolt (Tightening torque T2) G = plate
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L1=1.2mm L2=0.7mm T1=3.4~4.9N-m(0.35~0.5kgf-m) T2=2.0~2.9N-m(0.2~0.3kgf-m)
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a=30+-1deg L1=1.2mm L2=0.7mm




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