104749-5540 ZEXEL 9 460 613 541 BOSCH INJECTION-PUMP ASSEMBLY 9460613541 1047495540 8972455710


104749-5540 INJECTION-PUMP ASSEMBLY
Rating:
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Buy INJECTION-PUMP ASSEMBLY 104749-5540 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

BOSCH 9 460 613 541 9460613541
ZEXEL 104749-5540 1047495540
ISUZU 8972455710 8972455710

Components :

0. INJECTION-PUMP ASSEMBLY 104749-5540
1. _
2. FUEL INJECTION PUMP 104649-5530
3. NUMBER PLATE 146969-6500
4. _ 146672-1720
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105151-1451
8. Nozzle and Holder 5-15300-039-1
9. Open Pre:MPa(Kqf/cm2) 11.8{120}
10. NOZZLE-HOLDER 105081-3141
11. NOZZLE 105000-1650

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0320 DRIVE SHAFT
12/1. [1] 146200-0300 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1720 ROLLER SET
24. [1] 146303-0100 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0020 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-0100 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146302-5400 COMPRESSION SPRING
34B. [1] 146302-4800 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM D17&5.2T2.1
48/1. [1] 146690-5900 SHIM D17&5.2T2.2
48/1. [1] 146690-6000 SHIM D17&5.2T2.3
48/1. [1] 146690-6100 SHIM D17&5.2T2.4
48/1. [1] 146690-6200 SHIM D17&5.2T2.5
48/1. [1] 146690-6300 SHIM D17&5.2T2.6
48/1. [1] 146690-6400 SHIM D17&5.2T2.7
48/1. [1] 146690-6500 SHIM D17&5.2T2.8
48/1. [1] 146690-6600 SHIM D17&5.2T2.9
48/1. [1] 146690-6700 SHIM D17&5.2T3.0
48/1. [1] 146690-6800 SHIM D17&5.2T3.1
48/1. [1] 146690-6900 SHIM D17&5.2T3.2
48/1. [1] 146690-7000 SHIM D17&5.2T3.3
48/1. [1] 146690-7100 SHIM D17&5.2T3.4
48/1. [1] 146690-7200 SHIM D17&5.2T0.4
48/1. [1] 146690-7300 SHIM D17&5.2T0.6
48/1. [1] 146690-7400 SHIM D17&5.2T0.7
48/1. [1] 146690-7500 SHIM D17&5.2T1.9
48/1. [1] 146690-7800 SHIM D17&5.2T0.2
49. [2] 146234-0500 GUIDE PIN
50. [1] 146401-1920 HYDRAULIC HEAD
50. [1] 146401-1920 HYDRAULIC HEAD
50. [1] 146401-1920 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-0320 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0120 FITTING
60. [4] 139106-0100 FLAT-HEAD SCREW
67. [1] 146821-7420 GOVERNOR COVER
67/1. [1] 146508-6321 GOVERNOR COVER
67/2. [1] 146515-0320 CONTROL SHAFT
67/3. [1] 146600-0100 O-RING
67/4. [2] 139310-0200 PLAIN WASHER
67/4. [2] 139310-0200 PLAIN WASHER
67/5. [1] 146535-6000 CONTROL LEVER
67/5B. [1] 146535-6100 CONTROL LEVER
67/6. [2] 014110-6440 LOCKING WASHER
67/6. [2] 014110-6440 LOCKING WASHER
67/7. [1] 013020-6040 UNION NUT M6P1H5
67/8. [1] 146515-0120 LEVER SHAFT
67/9. [1] 146587-0100 COILED SPRING
67/10. [1] 146600-0200 O-RING
67/11. [1] 146602-0100 PLAIN WASHER D14&10.1T1.50
67/12. [1] 146540-4200 CONTROL LEVER
67/12B. [1] 146540-4300 CONTROL LEVER
67/13. [1] 013020-6040 UNION NUT M6P1H5
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-2800 BLEEDER SCREW
67/16. [1] 146526-2800 BLEEDER SCREW
67/18. [1] 146587-1100 COILED SPRING
67/23. [1] 146935-4620 BRACKET
67/24. [2] 139006-4600 BLEEDER SCREW
67/25. [1] 013020-6040 UNION NUT M6P1H5
67/26. [1] 146925-3220 BRACKET
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-4600 THREADED PIN
67/201B. [1] 146545-4700 THREADED PIN
67/201C. [1] 146545-4800 THREADED PIN
67/202. [1] 146598-5000 UNION NUT
67/203. [1] 146600-1200 O-RING
67/204. [1] 146545-4500 DAMPER
95. [1] 146851-1620 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0100 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-2600 PLAIN WASHER D34&13T1.0
115. [1] 146976-0700 SLIDING SLEEVE
116. [1] 146576-0400 CAP
117/1. [1] 146877-0820 PLUG
117/1. [1] 146877-0920 PLUG
117/1. [1] 146877-1020 PLUG
117/1. [1] 146877-1120 PLUG
117/1. [1] 146877-1220 PLUG
117/1. [1] 146877-1320 PLUG
117/1. [1] 146877-1420 PLUG
117/1. [1] 146877-1520 PLUG
117/1. [1] 146877-1620 PLUG
117/1. [1] 146877-1720 PLUG
117/1. [1] 146877-1820 PLUG
117/1. [1] 146877-1920 PLUG
117/1. [1] 146877-2020 PLUG
117/1. [1] 146877-2120 PLUG
117/1. [1] 146877-2220 PLUG
117/1. [1] 146877-2320 PLUG
117/1. [1] 146877-2420 PLUG
117/1. [1] 146877-2520 PLUG
117/1. [1] 146877-2620 PLUG
117/1. [1] 146877-2720 PLUG
117/1. [1] 146877-2820 PLUG
117/1. [1] 146877-2920 PLUG
117/1. [1] 146877-3020 PLUG
117/1. [1] 146877-3120 PLUG
117/1. [1] 146877-3220 PLUG
117/1. [1] 146877-3320 PLUG
117/1. [1] 146877-3420 PLUG
117/1. [1] 146877-3520 PLUG
117/1. [1] 146877-3620 PLUG
117/1. [1] 146877-3720 PLUG
117/1. [1] 146877-3820 PLUG
117/1. [1] 146877-3920 PLUG
117/1. [1] 146877-4020 PLUG
117/1. [1] 146877-4120 PLUG
117/1. [1] 146877-4220 PLUG
120. [1] 146579-6920 RETAINING PIN
122. [1] 146580-0100 GOVERNOR SPRING
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0120 OVER FLOW VALVE
137. [2] 139512-0500 GASKET
137. [2] 139512-0500 GASKET
138. [1] 146610-7320 INLET UNION
200. [1] 146206-0100 COILED SPRING
205. [1] 025804-1610 WOODRUFF KEY
206. [1] 013121-4140 UNION NUT M14P1.5H11
207. [1] 029321-4050 LOCKING WASHER
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-7320 WIRE
243. [1] 146621-4901 UNION NUT
245. [3] 139512-0500 GASKET
246. [1] 146125-0700 EYE BOLT
247. [1] 146610-5720 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
260. [1] 146611-0120 BRACKET
261. [2] 146621-4700 UNION NUT
264. [1] 016500-5010 O-RING
270. [1] 146615-0221 TOOTHED GEAR
270/1. [1] 146615-0201 COUPLING PLATE
270/2. [1] 156211-5400 TOOTHED GEAR
270/3. [6] 020006-1870 BLEEDER SCREW M6P1L18 7T
343. [1] 146598-8320 CAP
800S. [1] 146018-9620 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0220 COMPRESSION SPRING
805S. [1] 146574-0320 PARTS SET
810S. [1] 146600-1120 REPAIR SET
821S. [1] 146210-5720 ROLLER SET
825S. [1] 146598-8120 CAP
835S. [1] 146598-7320 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
837S. [1] 146598-7310 CAP
903. [1] 146672-1720 PULSE GENERATOR
903/2. [1] 146600-1300 O-RING &13W1.9
906. [1] 146969-6500 NAMEPLATE

Include in #2:

104749-5540 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 613 541 9460613541
ZEXEL 104749-5540 1047495540
ISUZU 8972455710 8972455710


Zexel num
Bosch num
Firm num
Name
104749-5540 
9 460 613 541 
8972455710  ISUZU
INJECTION-PUMP ASSEMBLY
C240 K 11CJ INJECTION PUMP ASSY VE4 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   38.3 37.8 38.8
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_02
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   37.9 36.4 39.4
Oil temperature degC   50 48 52
Injection timing adjustment_03
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   38.3 37.3 39.3
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   50 48 52
Injection timing adjustment_04
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   39 37.4 40.6
Oil temperature degC   50 48 52
Injection quantity adjustment
Pump speed r/min   1375 1375 1375
Average injection quantity mm3/st.   9.7 7.7 11.7
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   50 48 52
Injection quantity adjustment_02
Pump speed r/min   1425 1425 1425
Average injection quantity mm3/st.   4
Oil temperature degC   50 48 52
Injection quantity adjustment_03
Pump speed r/min   1375 1375 1375
Average injection quantity mm3/st.   9.7 7.7 11.7
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   50 48 52
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.3 6.3 10.3
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.3 6.3 10.3
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   48 45 51
Basic   *
Oil temperature degC   48 46 50
Remarks
Full
 
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   48 45 51
Oil temperature degC   48 46 50
Remarks
Full
 
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   420 290 550
Oil temperature degC   50 48 52
Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure kPa   402 382 422
Pressure kgf/cm2   4.1 3.9 4.3
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_02
Pump speed r/min   600 600 600
Pressure kPa   304 275 333
Pressure kgf/cm2   3.1 2.8 3.4
Oil temperature degC   50 48 52
Stop lever angle_03
Pump speed r/min   1000 1000 1000
Pressure kPa   402 382 422
Pressure kgf/cm2   4.1 3.9 4.3
Basic   *
Oil temperature degC   50 48 52
Stop lever angle_04
Pump speed r/min   1250 1250 1250
Pressure kPa   461 432 490
Pressure kgf/cm2   4.7 4.4 5
Oil temperature degC   50 48 52
0000001101
Pump speed r/min   1000 1000 1000
Timer stroke mm   2.5 2.3 2.7
Basic   *
Oil temperature degC   50 48 52
_02
Pump speed r/min   600 600 600
Timer stroke mm   0.9
Oil temperature degC   50 48 52
_03
Pump speed r/min   1000 1000 1000
Timer stroke mm   2.5 2.3 2.7
Basic   *
Oil temperature degC   50 48 52
_04
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.7 3.3 4.1
Oil temperature degC   50 48 52
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   2 1.9 2.1
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   38 33 43

Test data Ex:

0000001801 TAMPER PROOF

Test data 104749-5540
Tamperproof installation procedure A:Cap B:Rubber vibration damper C:Nut D:Cap L1:Inspection dimension Fig. 1 Regulating valve seal 1) Insert the cap A horizontally (press fit). 2) After insertion (press-fitting), tighten the cap to torque T1, and confirm that it is not pulled out at load F1. Fig.2 Full load adjusting screw 1) Confirm the position of the rubber vibration damper (B) and then tighten nut (C) to the torque T2.
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L1=23~28mm F1=49N(5kgf) T1=4.9N-m(0.5kgf-m) T2=7~9N-m(0.7~0.9kgf-m)
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L1=23~28mm

0000001901 STARTING I/Q ADJUSTMENT

Test data 104749-5540
Starting injection quantity adjustment Adjust the adjusting bolt A so that the starting injection quantity adjustment is within the standards. Fix using the nut B. (A) Adjusting bolt (B) Nut (SW10, Torque T) (C) Stop lever L:Adjustment dimensions
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L=2~8.5mm T=6~9N-m(0.6~0.9kgf-m)
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L=2~8.5mm




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