104749-5410 ZEXEL 9 460 611 042 BOSCH INJECTION-PUMP ASSEMBLY


Information injection-pump assembly

BOSCH 9 460 611 042 9460611042
ZEXEL 104749-5410 1047495410
ISUZU 8971134890 8971134890


Components 104749-5410 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 104649-5330
3. NUMBER PLATE 146924-3600
4. _
5. CAPSULE 146620-0120
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105151-1451
8. Nozzle and Holder 5-15300-039-1
9. Open Pre:MPa(Kqf/cm2) 11.8{120}
10. NOZZLE-HOLDER 105081-3141
11. NOZZLE 105000-1650

Scheme #3:


1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0720 DRIVE SHAFT
12/1. [1] 146200-0300 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1720 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0020 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-0100 PUMP PLUNGER
32. [1] 146301-0400 SLIDING PIECE
33. [1] 146603-0700 SHIM
34. [1] 146302-5400 COMPRESSION SPRING
34B. [1] 146302-4800 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [2] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [2] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [2] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [2] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [2] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [2] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [2] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [2] 146690-1400 SHIM D17&5.2T0.9
48/1. [2] 146690-1500 SHIM D17&5.2T1.1
48/1. [2] 146690-1600 SHIM D17&5.2T1.3
48/1. [2] 146690-1700 SHIM D17&5.2T1.4
48/1. [2] 146690-1800 SHIM D17&5.2T1.6
48/1. [2] 146690-1900 SHIM D17&5.2T1.7
48/1. [2] 146690-5800 SHIM
48/1. [2] 146690-5900 SHIM
48/1. [2] 146690-6000 SHIM
48/1. [2] 146690-6100 SHIM
48/1. [2] 146690-6200 SHIM
48/1. [2] 146690-6300 SHIM
48/1. [2] 146690-6400 SHIM
48/1. [2] 146690-6500 SHIM
48/1. [2] 146690-6600 SHIM
48/1. [2] 146690-6700 SHIM
48/1. [2] 146690-6800 SHIM
48/1. [2] 146690-6900 SHIM
48/1. [2] 146690-7000 SHIM
48/1. [2] 146690-7100 SHIM
48/1. [2] 146690-7200 SHIM
48/1. [2] 146690-7300 SHIM
48/1. [2] 146690-7400 SHIM
48/1. [2] 146690-7500 SHIM
48/1. [2] 146690-7800 SHIM
49. [2] 146234-0020 GUIDE PIN
50. [1] 146401-1920 HYDRAULIC HEAD
50. [1] 146401-1920 HYDRAULIC HEAD
50. [1] 146401-1920 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET
55. [4] 146430-0320 DELIVERY-VALVE ASSEMBLY VE4
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0120 FITTING
60. [4] 139106-0100 FLAT-HEAD SCREW
67. [1] 146820-3421 GOVERNOR COVER
67/1. [1] 146508-6321 GOVERNOR COVER
67/2. [1] 146515-0320 CONTROL SHAFT
67/3. [1] 146600-0100 O-RING
67/4. [2] 139310-0200 PLAIN WASHER
67/4. [2] 139310-0200 PLAIN WASHER
67/5. [1] 146535-6000 CONTROL LEVER
67/5B. [1] 146535-6100 CONTROL LEVER
67/6. [2] 014110-6440 LOCKING WASHER D12.2&6.1T1.5
67/6. [2] 014110-6440 LOCKING WASHER D12.2&6.1T1.5
67/7. [1] 013020-6040 UNION NUT
67/8. [1] 146515-0120 LEVER SHAFT
67/9. [1] 146587-0100 COILED SPRING
67/10. [1] 146600-0200 O-RING
67/11. [1] 146602-0100 PLAIN WASHER
67/12. [1] 146540-4200 CONTROL LEVER
67/12B. [1] 146540-4300 CONTROL LEVER
67/13. [1] 013020-6040 UNION NUT
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-2800 BLEEDER SCREW
67/16. [1] 146526-2800 BLEEDER SCREW
67/18. [1] 146587-1100 COILED SPRING
67/23. [1] 146926-7920 BRACKET
67/24. [2] 139006-4600 BLEEDER SCREW
67/25. [1] 013020-6040 UNION NUT
67/26. [1] 146925-3220 BRACKET
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
95. [1] 146851-1620 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1.0
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0100 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-2600 PLAIN WASHER
115. [1] 146575-2000 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
120. [1] 146579-6920 RETAINING PIN
122. [1] 146580-0100 GOVERNOR SPRING
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1.0
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE STAMP 02
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-1920 OVER FLOW VALVE
137. [2] 139512-0500 GASKET
138. [1] 146610-7320 INLET UNION
200. [1] 146206-0300 COILED SPRING
205. [1] 025804-1610 WOODRUFF KEY
206. [1] 013121-4140 UNION NUT
207. [1] 029321-4050 LOCKING WASHER
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-7320 WIRE
243. [1] 146621-1000 UNION NUT
245. [3] 139512-0500 GASKET
246. [1] 146125-0000 EYE BOLT
247. [1] 146610-5720 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
260. [1] 146611-0120 BRACKET
261. [2] 146621-4700 UNION NUT
264. [1] 016500-5010 O-RING
270. [1] 146615-0221 TOOTHED GEAR
270/1. [1] 146615-0201 COUPLING PLATE
270/2. [1] 156211-5400 TOOTHED GEAR
270/3. [6] 020006-1870 BLEEDER SCREW
800S. [1] 146019-5620 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
804S. [1] 146232-0220 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
903. [1] 146620-0120 CAPSULE
903/2. [1] 146600-1300 O-RING
906. [1] 146924-3600 NAMEPLATE

Include in #2:

104749-5410 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 611 042 9460611042
ZEXEL 104749-5410 1047495410
ISUZU 8971134890 8971134890


Zexel num Bosch num Firm num Firm Name
104749-5410 
104749-5411 
9 460 611 042  8971134890  ISUZU INJECTION-PUMP ASSEMBLY
C240 * K

Calibration Data:



Adjustment conditions
Test oil   ISO4113orSAEJ967d
1404 Test oil
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe mm   2-6-450
Inside diameter - outside diameter - length (mm)
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)   L
Left


Injection timing adjustment
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   38.3 37.8 38.8
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   50 48 52


Injection timing adjustment_02
Pump speed r/min   1375 1375 1375
Average injection quantity mm3/st.   9.7 7.2 12.2
Oil temperature degC   50 48 52


Injection timing adjustment_03
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   39 35.9 42.1
Oil temperature degC   50 48 52


Injection timing adjustment_04
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   38.3 37.3 39.3
Oil temperature degC   50 48 52


Injection timing adjustment_05
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   37.9 34.9 40.9
Oil temperature degC   50 48 52


Injection quantity adjustment
Pump speed r/min   1375 1375 1375
Average injection quantity mm3/st.   9.7 7.7 11.7
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   50 48 52


Injection quantity adjustment_02
Pump speed r/min   1425 1425 1425
Average injection quantity mm3/st.   4
Oil temperature degC   50 48 52


Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.3 6.3 10.3
Difference in delivery mm3/st.   2.5
Basic   *
Oil temperature degC   48 46 50


Governor adjustment_02
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   4
Oil temperature degC   48 46 50


Governor adjustment_03
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   8.3 5.8 10.8
Oil temperature degC   48 46 50


Governor adjustment_04
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   29 23.5 34.5
Oil temperature degC   48 46 50


Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   48 45 51
Basic   *
Oil temperature degC   48 46 50
Remarks  
Full


Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Oil temperature degC   48 46 50


0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   420 288 552
Oil temperature degC   50 48 52


Stop lever angle
Pump speed r/min   1000 1000 1000
Pressure kPa   402 382 422
Pressure kgf/cm2   4.1 3.9 4.3
Basic   *
Oil temperature degC   50 48 52


Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure kPa   402 382 422
Pressure kgf/cm2   4.1 3.9 4.3
Oil temperature degC   50 48 52


Stop lever angle_03
Pump speed r/min   1250 1250 1250
Pressure kPa   461 432 490
Pressure kgf/cm2   4.7 4.4 5
Oil temperature degC   50 48 52


0000001101
Pump speed r/min   1000 1000 1000
Timer stroke mm   2.5 2.3 2.7
Basic   *
Oil temperature degC   50 48 52


_02
Pump speed r/min   600 600 600
Timer stroke mm   0.9
Oil temperature degC   50 48 52


_03
Pump speed r/min   1000 1000 1000
Timer stroke mm   2.5 2.2 2.8
Oil temperature degC   50 48 52


_04
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.7 3.1 4.3
Oil temperature degC   50 48 52


_05
Pump speed r/min   1375 1375 1375
Timer stroke mm   4.1 3.7 4.5
Oil temperature degC   50 48 52


0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14


Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   2 1.9 2.1
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   38 33 43

Test data Ex:



0000001801 STARTING I/Q ADJUSTMENT

Test data 104749-5410 Starting injection quantity adjustment Adjust the adjusting bolt A so that the starting injection quantity adjustment is within the standards. Fix using the nut B. (C) Stop lever L:Adjustment dimensions
----------

----------
L=2~8.5mm





Have questions with 104749-5410?

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Group cross number

Isuzu 

104749-5400  9 460 612 385  8971098650  INJECTION-PUMP ASSEMBLY
C223
104749-5410 
104749-5411 
9 460 611 042  8971134890  INJECTION-PUMP ASSEMBLY
C240
104749-5411  9 460 610 953  8971134891  INJECTION-PUMP ASSEMBLY
C240
104749-5420      INJECTION-PUMP ASSEMBLY

Isuzu 

104749-5421  9 460 620 015  8971212260  INJECTION-PUMP ASSEMBLY
4EC1TC
104749-5430  9 460 611 714  8971244040  INJECTION-PUMP ASSEMBLY
C240
104749-5440  9 460 610 843  8971244050  INJECTION-PUMP ASSEMBLY
C240
104749-5450  9 460 611 845  8971244060  INJECTION-PUMP ASSEMBLY
C240
104749-5460  9 460 611 846  8971344190  INJECTION-PUMP ASSEMBLY
C240
104749-5470 
104749-5471 
  8971366820  INJECTION-PUMP ASSEMBLY
C240
104749-5471  9 460 611 847  8971366821  INJECTION-PUMP ASSEMBLY
C240
104749-5480 
104749-5481 
9 460 610 746  8971366830  INJECTION-PUMP ASSEMBLY
C240
104749-5481 
104749-5482 
9 460 614 107  8971366831  INJECTION-PUMP ASSEMBLY
C240
104749-5482  F 01G 09W 0G1  8971366832  INJECTION-PUMP ASSEMBLY
C240
104749-5490 
104749-5491 
9 460 614 162  8971366810  INJECTION-PUMP ASSEMBLY
C240
104749-5491  9 460 611 715  8971366811  INJECTION-PUMP ASSEMBLY
C240