104749-5091 ZEXEL 9 460 620 003 BOSCH INJECTION-PUMP ASSEMBLY 9460620003 1047495091 8943329740


104749-5091 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 620 003 9460620003
ZEXEL 104749-5091 1047495091
ISUZU 8943329740 8943329740

Components :

0. INJECTION-PUMP ASSEMBLY 104749-5091
1. _
2. FUEL INJECTION PUMP 104649-5091
3. NUMBER PLATE 146919-4600
4. _
5. CAPSULE 146620-0120
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105158-2172
8. Nozzle and Holder 8-94460-004-1
9. Open Pre:MPa(Kqf/cm2) 14.7{150}
10. NOZZLE-HOLDER 105088-1090
11. NOZZLE 105007-1080

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-1620 DRIVE SHAFT
12/1. [1] 146200-0500 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-1921 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0020 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-2000 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM D17.5&7.5T0.60
34. [1] 146302-3700 COMPRESSION SPRING
34B. [1] 146302-3600 COMPRESSION SPRING
34C. [1] 146302-3500 COMPRESSION SPRING
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0700 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM D17&5.2T2.1
48/1. [1] 146690-5900 SHIM D17&5.2T2.2
48/1. [1] 146690-6000 SHIM D17&5.2T2.3
48/1. [1] 146690-6100 SHIM D17&5.2T2.4
48/1. [1] 146690-6200 SHIM D17&5.2T2.5
48/1. [1] 146690-6300 SHIM D17&5.2T2.6
48/1. [1] 146690-6400 SHIM D17&5.2T2.7
48/1. [1] 146690-6500 SHIM D17&5.2T2.8
48/1. [1] 146690-6600 SHIM D17&5.2T2.9
48/1. [1] 146690-6700 SHIM D17&5.2T3.0
48/1. [1] 146690-6800 SHIM D17&5.2T3.1
48/1. [1] 146690-6900 SHIM D17&5.2T3.2
48/1. [1] 146690-7000 SHIM D17&5.2T3.3
48/1. [1] 146690-7100 SHIM D17&5.2T3.4
48/1. [1] 146690-7200 SHIM D17&5.2T0.4
48/1. [1] 146690-7300 SHIM D17&5.2T0.6
48/1. [1] 146690-7400 SHIM D17&5.2T0.7
48/1. [1] 146690-7500 SHIM D17&5.2T1.9
48/1. [1] 146690-7800 SHIM D17&5.2T0.2
49. [2] 146234-0500 GUIDE PIN
50. [1] 146403-1620 HYDRAULIC HEAD
50. [1] 146403-1620 HYDRAULIC HEAD
50. [1] 146403-1620 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET D12&6.4T1.00
55. [4] 146430-0120 DELIVERY-VALVE ASSEMBLY
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-0120 FITTING
60. [3] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146702-5021 MANIFOLD-PRESSURE COMP.
67/1. [1] 146805-0421 GOVERNOR COVER
67/13. [1] 013020-6040 UNION NUT M6P1H5
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-2800 BLEEDER SCREW
67/16. [1] 146526-3000 BLEEDER SCREW
67/23. [1] 146932-1520 BRACKET
67/24. [2] 139006-4700 BLEEDER SCREW
67/26. [1] 146925-0720 BRACKET
67/31. [1] 146710-0800 BUSHING
67/32. [1] 146711-0000 PLATE
67/33. [1] 139218-0400 UNION NUT
67/34. [1] 146712-0700 BEARING PIN
67/35. [1] 146621-0300 UNION NUT
67/36. [1] 146600-1400 O-RING
67/37. [1] 146710-0100 BUSHING
67/38. [1] 139506-0200 GASKET D8.9&6.8T1.00
67/39. [1] 146620-0300 CAPSULE
67/40. [1] 026512-1540 GASKET D15.4&12.2T1.50
67/41. [1] 146713-4100 ADJUSTING PIN
67/42. [2] 146714-0000 PLATE
67/43. [1] 146715-0000 DIAPHRAGM
67/44. [1] 139306-0100 LOCKING WASHER
67/45. [1] 013030-6040 UNION NUT M6P1H3.6
67/46. [1] 146716-0000 UNION NUT
67/47. [1] 146717-0300 COILED SPRING
67/48/1. [1] 146720-0000 SPACER BUSHING L3.7
67/48/1. [1] 146720-0100 SPACER BUSHING L3.9
67/48/1. [1] 146720-0200 SPACER BUSHING L4.1
67/48/1. [1] 146720-0300 SPACER BUSHING L4.3
67/48/1. [1] 146720-0400 SPACER BUSHING L4.5
67/48/1. [1] 146720-0500 SPACER BUSHING L4.7
67/48/1. [1] 146720-0600 SPACER BUSHING L4.9
67/48/1. [1] 146720-0700 SPACER BUSHING L5.1
67/48/1. [1] 146720-0800 SPACER BUSHING L5.3
67/48/1. [1] 146720-0900 SPACER BUSHING L2.7
67/48/1. [1] 146720-1000 SPACER BUSHING L2.9
67/48/1. [1] 146720-1100 SPACER BUSHING L3.1
67/48/1. [1] 146720-1200 SPACER BUSHING L3.3
67/48/1. [1] 146720-1300 SPACER BUSHING L3.5
67/48/1. [1] 146720-1400 SPACER BUSHING L2.8
67/48/1. [1] 146720-1500 SPACER BUSHING L3.0
67/48/1. [1] 146720-1600 SPACER BUSHING L3.2
67/48/1. [1] 146720-1700 SPACER BUSHING L3.4
67/48/1. [1] 146720-1800 SPACER BUSHING L3.6
67/48/1. [1] 146720-1900 SPACER BUSHING L3.8
67/48/1. [1] 146720-2000 SPACER BUSHING L4.0
67/48/1. [1] 146720-2100 SPACER BUSHING L4.2
67/48/1. [1] 146720-2200 SPACER BUSHING L4.4
67/48/1. [1] 146720-2300 SPACER BUSHING L4.6
67/48/1. [1] 146720-2400 SPACER BUSHING L4.8
67/48/1. [1] 146720-2500 SPACER BUSHING L5.0
67/48/1. [1] 146720-2600 SPACER BUSHING L5.2
67/48/1. [1] 146720-2700 SPACER BUSHING L5.4
67/48/1. [1] 146720-2800 SPACER BUSHING L5.5
67/48/1. [1] 146720-2900 SPACER BUSHING L5.6
67/48/1. [1] 146720-4500 SPACER BUSHING L1.8
67/48/1. [1] 146720-4600 SPACER BUSHING L1.9
67/48/1. [1] 146720-4700 SPACER BUSHING L2.0
67/48/1. [1] 146720-4800 SPACER BUSHING L2.1
67/48/1. [1] 146720-4900 SPACER BUSHING L2.2
67/48/1. [1] 146720-5000 SPACER BUSHING L2.3
67/48/1. [1] 146720-5100 SPACER BUSHING L2.4
67/48/1. [1] 146720-5200 SPACER BUSHING L2.5
67/48/1. [1] 146720-5300 SPACER BUSHING L2.6
67/48/1. [1] 146725-2500 SPACER BUSHING L5.7
67/48/1. [1] 146725-2600 SPACER BUSHING L5.8
67/48/1. [1] 146725-2700 SPACER BUSHING L5.9
67/48/1. [1] 146725-2800 SPACER BUSHING L6.0
67/48/1. [1] 146725-2900 SPACER BUSHING L6.1
67/48/1. [1] 146725-3000 SPACER BUSHING L6.2
67/48/1. [1] 146725-3100 SPACER BUSHING L6.3
67/48/1. [1] 146725-3200 SPACER BUSHING L6.4
67/48/1. [1] 146725-3300 SPACER BUSHING L6.5
67/48/1. [1] 146725-3400 SPACER BUSHING L6.6
67/48/1. [1] 146725-3500 SPACER BUSHING L6.7
67/48/1. [1] 146725-3600 SPACER BUSHING L6.8
67/48/1. [1] 146725-3700 SPACER BUSHING L6.9
67/48/1. [1] 146725-3800 SPACER BUSHING L7.0
67/48/1. [1] 146725-3900 SPACER BUSHING L7.1
67/48/1. [1] 146725-4000 SPACER BUSHING L7.2
67/48/1. [1] 146725-4100 SPACER BUSHING L7.3
67/48/1. [1] 146725-4200 SPACER BUSHING L7.4
67/48/1. [1] 146725-4300 SPACER BUSHING L7.5
67/49. [1] 146721-0820 COVER
67/54. [4] 139006-4500 BLEEDER SCREW
67/56. [1] 146723-0200 CONTROL LEVER
67/57. [1] 146712-0100 BEARING PIN
67/58. [2] 146620-0600 CAPSULE
67/59. [2] 026506-1040 GASKET D9.9&6.2T1
67/60. [1] 146724-0300 ELEMENT
67/61. [1] 146724-0600 CAPSULE
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146513-6220 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146537-8520 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER
75. [1] 013020-6040 UNION NUT M6P1H5
95. [1] 146551-4220 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0300 UNION NUT
108. [1] 146570-0420 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER D20&8.4T1.40
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER D17&6.4T1.60
115. [1] 146975-8400 SLIDING SLEEVE
116. [1] 146576-0000 SEALING CAP
117/1. [1] 146577-1800 PLUG L2.10
117/1. [1] 146577-1900 PLUG L2.30
117/1. [1] 146577-2000 PLUG L2.50
117/1. [1] 146577-2100 PLUG L2.70
117/1. [1] 146577-2200 PLUG L2.90
117/1. [1] 146577-2300 PLUG L3.10
117/1. [1] 146577-2400 PLUG L3.30
117/1. [1] 146577-2500 PLUG L3.50
117/1. [1] 146577-2600 PLUG L3.70
117/1. [1] 146577-2700 PLUG L3.90
117/1. [1] 146577-2800 PLUG L4.10
117/1. [1] 146577-2900 PLUG L4.30
117/1. [1] 146577-3000 PLUG L4.50
117/1. [1] 146577-3100 PLUG L4.70
117/1. [1] 146577-3200 PLUG L4.90
117/1. [1] 146577-3300 PLUG L5.10
117/1. [1] 146577-6700 PLUG L2.2
117/1. [1] 146577-6800 PLUG L2.4
117/1. [1] 146577-6900 PLUG L2.6
117/1. [1] 146577-7000 PLUG L2.8
117/1. [1] 146577-7100 PLUG L3.0
117/1. [1] 146577-7200 PLUG L3.2
117/1. [1] 146577-7300 PLUG L3.4
117/1. [1] 146577-7400 PLUG L3.6
117/1. [1] 146577-7500 PLUG L3.8
117/1. [1] 146577-7600 PLUG L4.0
117/1. [1] 146577-7700 PLUG L4.2
117/1. [1] 146577-7800 PLUG L4.4
117/1. [1] 146577-7900 PLUG L4.6
117/1. [1] 146577-8000 PLUG L4.8
117/1. [1] 146577-8100 PLUG L5.0
117/1. [1] 146877-0000 PLUG L5.2
117/1. [1] 146877-0100 PLUG L5.3
117/1. [1] 146877-0200 PLUG L5.4
117/1. [1] 146877-0300 PLUG L5.5
117/1. [1] 146877-4700 PLUG
117/1. [1] 146877-4800 PLUG
117/1. [1] 146877-4900 PLUG
117/1. [1] 146877-5000 PLUG
123. [4] 146620-0500 HEX-SOCKET-HEAD CAP SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-1820 OVER FLOW VALVE
137. [2] 139512-0500 GASKET
138. [1] 146608-1320 INLET UNION
200. [1] 146206-0100 COILED SPRING
205. [1] 146201-0100 WOODRUFF KEY
214. [1] 146541-1900 BUSHING
216. [1] 146541-2000 BUSHING
217. [1] 146541-3100 SLOTTED WASHER
218. [1] 146592-0300 COILED SPRING
219. [1] 146541-3000 BUSHING
220. [1] 146592-0200 COILED SPRING
230. [1] 146628-2020 BRACKET
231. [1] 139006-4800 BLEEDER SCREW
237. [1] 146620-0200 HEX-SOCKET-HEAD CAP SCREW
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
242. [1] 146658-8020 WIRE
243. [1] 146621-1000 UNION NUT
245. [3] 139512-0500 GASKET
246. [1] 146125-0020 EYE BOLT
247. [1] 146608-1220 INLET UNION
248. [1] 146614-0200 SPACER BUSHING
280. [1] 146360-4021 START ADVANCE ASSY
281. [1] 146600-0800 O-RING
282. [1] 020306-1240 BLEEDER SCREW
286. [1] 146659-4600 CLAMPING BAND
287. [1] 020106-3540 BLEEDER SCREW
329. [1] 146541-4900 PLAIN WASHER D20&10T0.5
455. [1] 146549-3820 RACK
460. [2] 016010-0440 LOCKING WASHER
461. [1] 014010-4140 PLAIN WASHER D10&4.5T0.8
800S. [1] 146019-8321 PUMP HOUSING
800S/4. [1] 146601-0700 PACKING RING
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
821S. [1] 146210-5720 ROLLER SET
835S. [1] 146598-1000 CAP
836S/1. [1] 146598-0600 CAP L18
836S/1. [1] 146598-0700 CAP L21
836S/1. [1] 146598-0800 CAP L24
836S/1. [1] 146598-0900 CAP L27
903. [1] 146620-0120 CAPSULE
903/2. [1] 146600-1300 O-RING &13W1.9
906. [1] 146919-4600 NAMEPLATE

Include in #2:

104749-5091 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 620 003 9460620003
ZEXEL 104749-5091 1047495091
ISUZU 8943329740 8943329740


Zexel num
Bosch num
Firm num
Name
104749-5091 
104749-5092 
9 460 620 003 
8943329740  ISUZU
INJECTION-PUMP ASSEMBLY
4EC1TC * K 11CJ VE4 VE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1500 1500 1500
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   45.6 45.1 46.1
Difference in delivery mm3/st.   3.5
Basic   *
Remarks
Full
 
Injection timing adjustment_02
Pump speed r/min   1000 1000 1000
Boost pressure kPa   33.3 32 34.6
Boost pressure mmHg   250 240 260
Average injection quantity mm3/st.   39.7 39.2 40.2
Difference in delivery mm3/st.   3.5
Basic   *
Remarks
CBS
 
Injection timing adjustment_03
Pump speed r/min   500 500 500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   31.6 27.6 35.6
Injection timing adjustment_04
Pump speed r/min   600 600 600
Boost pressure kPa   10.7 9.4 12
Boost pressure mmHg   80 70 90
Average injection quantity mm3/st.   33.5 27.5 39.5
Injection timing adjustment_05
Pump speed r/min   1000 1000 1000
Boost pressure kPa   33.3 32 34.6
Boost pressure mmHg   250 240 260
Average injection quantity mm3/st.   39.7 38.7 40.7
Difference in delivery mm3/st.   3.5
Basic   *
Remarks
CBS
 
Injection timing adjustment_06
Pump speed r/min   1300 1300 1300
Boost pressure kPa   58.7 57.4 60
Boost pressure mmHg   440 430 450
Average injection quantity mm3/st.   44.6 42.1 47.1
Injection timing adjustment_07
Pump speed r/min   1500 1500 1500
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   45.6 44.6 46.6
Difference in delivery mm3/st.   3.5
Basic   *
Remarks
Full
 
Injection timing adjustment_08
Pump speed r/min   1500 1500 1500
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   36 33 39
Injection timing adjustment_09
Pump speed r/min   2000 2000 2000
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   41.4 38.9 43.9
Injection timing adjustment_10
Pump speed r/min   2300 2300 2300
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   39.3 35.8 42.8
Difference in delivery mm3/st.   4.5
Injection quantity adjustment
Pump speed r/min   2750 2750 2750
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   20 17 23
Difference in delivery mm3/st.   5.5
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2500 2500 2500
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   32.6 29.1 36.1
Injection quantity adjustment_03
Pump speed r/min   2750 2750 2750
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   20 16.5 23.5
Difference in delivery mm3/st.   5.5
Basic   *
Injection quantity adjustment_04
Pump speed r/min   2950 2950 2950
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   12
Governor adjustment
Pump speed r/min   425 425 425
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   8.5 6.5 10.5
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   350 350 350
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   20.2 16.2 24.2
Governor adjustment_03
Pump speed r/min   425 425 425
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   8.5 6.5 10.5
Difference in delivery mm3/st.   2
Basic   *
Timer adjustment
Pump speed r/min   100 100 100
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   50 35 65
Remarks
Full
 
Speed control lever angle
Pump speed r/min   425 425 425
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF at idling position
 
0000000901
Pump speed r/min   1250 1250 1250
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Overflow quantity cm3/min   590 460 720
_02
Pump speed r/min   2000 2000 2000
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Overflow quantity cm3/min   700 570 830
Stop lever angle
Pump speed r/min   1250 1250 1250
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Pressure kPa   402 382 422
Pressure kgf/cm2   4.1 3.9 4.3
Basic   *
Stop lever angle_02
Pump speed r/min   600 600 600
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Pressure kPa   245 216 274
Pressure kgf/cm2   2.5 2.2 2.8
Stop lever angle_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Pressure kPa   402 373 431
Pressure kgf/cm2   4.1 3.8 4.4
Basic   *
Stop lever angle_04
Pump speed r/min   2250 2250 2250
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Pressure kPa   637 608 666
Pressure kgf/cm2   6.5 6.2 6.8
Stop lever angle_05
Pump speed r/min   2000 2000 2000
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Pressure kPa   579 550 608
Pressure kgf/cm2   5.9 5.6 6.2
0000001101
Pump speed r/min   1250 1250 1250
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Timer stroke mm   3 2.8 3.2
Basic   *
_02
Pump speed r/min   650 650 650
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Timer stroke mm   0 0 0
_03
Pump speed r/min   620 620 620
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Timer stroke mm   0.5 0.1 1.5
_04
Pump speed r/min   1250 1250 1250
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Timer stroke mm   3 2.7 3.3
Basic   *
_05
Pump speed r/min   2000 2000 2000
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Timer stroke mm   6 5.4 6.6
_06
Pump speed r/min   2250 2250 2250
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Timer stroke mm   7 6.6 7.4
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   35.2 34.7 35.7
Timer stroke variation dT mm   1.1 0.9 1.3
Basic   *
_02
Pump speed r/min   1250 1250 1250
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   35.2 34.2 36.2
Timer stroke variation dT mm   1.1 0.8 1.4
Basic   *
_03
Pump speed r/min   1250 1250 1250
Boost pressure kPa   69.3 68 70.6
Boost pressure mmHg   520 510 530
Average injection quantity mm3/st.   27 25.5 28.5
Timer stroke variation dT mm   1.5 1 2
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   0.9 0.8 1
BCS stroke mm   3.5 3.4 3.6
Control lever angle alpha deg.   20 16 24
Control lever angle beta deg.   45 40 50

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Test data 104749-5091
Adjustment of the W-CSD 1. Adjustment of the timer stroke Adjust screw (A) so that the timer stroke is the value determined from the graph (W) [(V), (W)]. 2. Adjustment of the position of the intermediate lever. Insert a shim (L3) between the control lever (I) and the idle screw (G). Align the intermediate lever (F) with the aligning mark (J) and then fix the intermediate lever adjusting screw (E) so that (E) contacts the shim between (E) and (I). [(U), (V)] 3. Adjustment of the FICD Insert the shim (L4) between the control lever (I) and the idle set screw (G). Use adjusting screw (B) to fix the CSD lever (C) in the position where it operates the intermediate lever (F) via the rod (D). [(U), (V), (W)] (O) Timer stroke adjustment (mm) (P): lever angle (deg) (Q): lever angle (deg) The (Q) indicates the clearance between the control lever and the idle set screw. X:Temperature t (deg C) Y1:Timer stroke TA (mm) Y2:Control lever position at theta L (deg, mm) (R): cooling water temperature (deg C) (S): cooling water temperature: increase direction N:Pump speed (M): timer piston stroke (mm) (K): colored ring (Z): lever position (mm)
----------
L3=1.2+-0.05mm L4=L3+-0.05mm
----------
L3=1.2+-0.05mm L4=L3+-0.05mm N=500r/min R1=20degC R2=-20degC M1=0.7+-0.2mm M2=1.6+-0.4mm K1=3.6+-1deg K2=6.1+-3deg Z1=1.2+-0.3mm Z2=2+-1mm




Have questions with 104749-5091?





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104749-5091  

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INJECTION-PUMP ASSEMBLY
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