104749-3121 ZEXEL 9 460 610 340 BOSCH INJECTION-PUMP ASSEMBLY 9460610340 1047493121 md118093


104749-3121 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 610 340 9460610340
ZEXEL 104749-3121 1047493121
MITSUBISHI MD118093 md118093

Components :

0. INJECTION-PUMP ASSEMBLY 104749-3121
1. _
2. FUEL INJECTION PUMP 104649-3080
3. NUMBER PLATE
4. _
5. CAPSULE
6. ADJUSTING DEVICE
7. NOZZLE AND HOLDER ASSY 105148-1101
8. Nozzle and Holder
9. Open Pre:MPa(Kqf/cm2) 11.8(120)
10. NOZZLE-HOLDER 105078-0070
11. NOZZLE 105007-1110

Scheme ###:

1/6. [1] 146601-0700 PACKING RING
1/9. [1] 146616-5600 ADAPTOR
1/10. [1] 139512-0500 GASKET
6. [1] 146100-0120 SUPPLY PUMP
9. [1] 146103-0000 COVER
10. [2] 139104-0000 FLAT-HEAD SCREW
12. [1] 146200-0320 DRIVE SHAFT
12/1. [1] 146200-0300 DRIVE SHAFT
12/2. [1] 146201-0000 WOODRUFF KEY
12/3. [2] 146202-0100 DAMPER
12/4. [1] 146203-0000 TOOTHED GEAR
17. [1] 146204-0000 PLAIN WASHER
20. [1] 146210-0220 ROLLER SET
24. [1] 146303-0000 BEARING PIN
25. [1] 146304-0000 BEARING PIN
26. [1] 146305-0000 CLAMPING BAND
27. [1] 146205-0000 SLOTTED WASHER
29. [1] 146220-0020 CAM PLATE
30. [1] 146600-0800 O-RING
31. [1] 146300-2200 PUMP PLUNGER
32. [1] 146301-0000 SLIDING PIECE
33. [1] 146603-0700 SHIM
34. [1] 146302-3300 COMPRESSION SPRING
34B. [1] 146302-1000 COMPRESSION SPRING K=1.90KG/MM
35/1. [0] 146603-0700 SHIM D17.5&7.5T0.60
35/1. [0] 146603-0800 SHIM D17.5&7.5T0.70
35/1. [0] 146603-0900 SHIM D17.5&7.5T0.90
35/1. [0] 146603-1000 SHIM D17.5&7.5T1.00
35/1. [0] 146603-1100 SHIM D17.5&7.5T1.20
35/1. [0] 146603-3600 SHIM D17.5&7.5T2.40
36. [1] 146600-0800 O-RING
37. [1] 146310-0000 COVER
38. [2] 146620-5000 BLEEDER SCREW
39. [1] 146310-0100 COVER
40. [2] 146620-5000 BLEEDER SCREW
43. [1] 146230-0000 SHIM
44. [1] 146230-0100 PLAIN WASHER
45. [1] 146231-0001 SLOTTED WASHER
47. [2] 146233-0000 SLOTTED WASHER
48/1. [1] 146603-0000 SHIM D17.0&5.2T0.50
48/1. [1] 146603-0100 SHIM D17.0&5.2T0.80
48/1. [1] 146603-0200 SHIM D17.0&5.2T1.00
48/1. [1] 146603-0300 SHIM D17.0&5.2T1.20
48/1. [1] 146603-0400 SHIM D17.0&5.2T1.50
48/1. [1] 146603-0500 SHIM D17.0&5.2T1.80
48/1. [1] 146603-0600 SHIM D17.0&5.2T2.00
48/1. [1] 146690-1400 SHIM D17&5.2T0.9
48/1. [1] 146690-1500 SHIM D17&5.2T1.1
48/1. [1] 146690-1600 SHIM D17&5.2T1.3
48/1. [1] 146690-1700 SHIM D17&5.2T1.4
48/1. [1] 146690-1800 SHIM D17&5.2T1.6
48/1. [1] 146690-1900 SHIM D17&5.2T1.7
48/1. [1] 146690-5800 SHIM D17&5.2T2.1
48/1. [1] 146690-5900 SHIM D17&5.2T2.2
48/1. [1] 146690-6000 SHIM D17&5.2T2.3
48/1. [1] 146690-6100 SHIM D17&5.2T2.4
48/1. [1] 146690-6200 SHIM D17&5.2T2.5
48/1. [1] 146690-6300 SHIM D17&5.2T2.6
48/1. [1] 146690-6400 SHIM D17&5.2T2.7
48/1. [1] 146690-6500 SHIM D17&5.2T2.8
48/1. [1] 146690-6600 SHIM D17&5.2T2.9
48/1. [1] 146690-6700 SHIM D17&5.2T3.0
48/1. [1] 146690-6800 SHIM D17&5.2T3.1
48/1. [1] 146690-6900 SHIM D17&5.2T3.2
48/1. [1] 146690-7000 SHIM D17&5.2T3.3
48/1. [1] 146690-7100 SHIM D17&5.2T3.4
48/1. [1] 146690-7200 SHIM D17&5.2T0.4
48/1. [1] 146690-7300 SHIM D17&5.2T0.6
48/1. [1] 146690-7400 SHIM D17&5.2T0.7
48/1. [1] 146690-7500 SHIM D17&5.2T1.9
48/1. [1] 146690-7800 SHIM D17&5.2T0.2
49. [2] 146234-0500 GUIDE PIN
50. [1] 146401-0920 HYDRAULIC HEAD
50. [1] 146401-0920 HYDRAULIC HEAD
50. [1] 146401-0920 HYDRAULIC HEAD
51. [1] 146600-0000 O-RING
52/1. [1] 146420-0000 SHIM D9.5&3.0T1.90
52/1. [1] 146420-0100 SHIM D9.5&3.0T1.92
52/1. [1] 146420-0200 SHIM D9.5&3.0T1.94
52/1. [1] 146420-0300 SHIM D9.5&3.0T1.96
52/1. [1] 146420-0400 SHIM D9.5&3.0T1.98
52/1. [1] 146420-0500 SHIM D9.5&3.0T2.00
52/1. [1] 146420-0600 SHIM D9.5&3.0T2.02
52/1. [1] 146420-0700 SHIM D9.5&3.0T2.04
52/1. [1] 146420-0800 SHIM D9.5&3.0T2.06
52/1. [1] 146420-0900 SHIM D9.5&3.0T2.08
52/1. [1] 146420-1000 SHIM D9.5&3.0T2.10
52/1. [1] 146420-1100 SHIM D9.5&3.0T2.12
52/1. [1] 146420-1200 SHIM D9.5&3.0T2.14
52/1. [1] 146420-1300 SHIM D9.5&3.0T2.16
52/1. [1] 146420-1400 SHIM D9.5&3.0T2.18
52/1. [1] 146420-1500 SHIM D9.5&3.0T2.20
52/1. [1] 146420-1600 SHIM D9.5&3.0T2.22
52/1. [1] 146420-1700 SHIM D9.5&3.0T2.24
52/1. [1] 146420-1800 SHIM D9.5&3.0T2.26
52/1. [1] 146420-1900 SHIM D9.5&3.0T2.28
52/1. [1] 146420-2000 SHIM D9.5&3.0T2.30
52/1. [1] 146420-2100 SHIM D9.5&3.0T2.32
52/1. [1] 146420-2200 SHIM D9.5&3.0T2.34
52/1. [1] 146420-2300 SHIM D9.5&3.0T2.36
52/1. [1] 146420-2400 SHIM D9.5&3.0T2.38
52/1. [1] 146420-2500 SHIM D9.5&3.0T2.40
52/1. [1] 146420-2600 SHIM D9.5&3.0T2.42
52/1. [1] 146420-2700 SHIM D9.5&3.0T2.44
52/1. [1] 146420-2800 SHIM D9.5&3.0T2.46
52/1. [1] 146420-2900 SHIM D9.5&3.0T2.48
52/1. [1] 146420-3000 SHIM D9.5&3.0T2.50
52/1. [1] 146420-3100 SHIM D9.5&3.0T2.52
52/1. [1] 146420-3200 SHIM D9.5&3.0T2.54
52/1. [1] 146420-3300 SHIM D9.5&3.0T2.56
52/1. [1] 146420-3400 SHIM D9.5&3.0T2.58
52/1. [1] 146420-3500 SHIM D9.5&3.0T2.60
52/1. [1] 146420-3600 SHIM D9.5&3.0T2.62
52/1. [1] 146420-3700 SHIM D9.5&3.0T2.64
52/1. [1] 146420-3800 SHIM D9.5&3.0T2.66
52/1. [1] 146420-3900 SHIM D9.5&3.0T2.68
52/1. [1] 146420-4000 SHIM D9.5&3.0T2.70
52/1. [1] 146420-4100 SHIM D9.5&3.0T2.72
52/1. [1] 146420-4200 SHIM D9.5&3.0T2.74
52/1. [1] 146420-4300 SHIM D9.5&3.0T2.76
52/1. [1] 146420-4400 SHIM D9.5&3.0T2.78
52/1. [1] 146420-4500 SHIM D9.5&3.0T2.80
52/1. [1] 146420-4600 SHIM D9.5&3.0T2.82
52/1. [1] 146420-4700 SHIM D9.5&3.0T2.84
52/1. [1] 146420-4800 SHIM D9.5&3.0T2.86
52/1. [1] 146420-4900 SHIM D9.5&3.0T2.88
52/1. [1] 146420-5000 SHIM D9.5&3.0T2.90
52/1. [1] 146420-5100 SHIM D9.5&3.0T1.74
52/1. [1] 146420-5200 SHIM D9.5&3.0T1.76
52/1. [1] 146420-5300 SHIM D9.5&3.0T1.78
52/1. [1] 146420-5400 SHIM D9.5&3.0T1.80
52/1. [1] 146420-5500 SHIM D9.5&3.0T1.82
52/1. [1] 146420-5600 SHIM D9.5&3.0T1.84
52/1. [1] 146420-5700 SHIM D9.5&3.0T1.86
52/1. [1] 146420-5800 SHIM D9.5&3.0T1.88
54. [4] 146433-0100 GASKET
55. [4] 146430-2620 DELIVERY-VALVE ASSEMBLY VE26
56. [4] 146432-0000 COMPRESSION SPRING
58. [4] 146440-1320 FITTING
60. [4] 139106-0100 FLAT-HEAD SCREW
66. [1] 146600-0100 O-RING
67. [1] 146502-6520 GOVERNOR COVER
67/1. [1] 146508-1221 GOVERNOR COVER
67/13. [1] 146621-1700 UNION NUT
67/14. [1] 146621-1700 UNION NUT
67/15. [1] 146526-3400 BLEEDER SCREW
67/16. [1] 146526-2800 BLEEDER SCREW
67/78. [1] 146600-4400 SEAL RING
67/200. [1] 139308-0300 PLAIN WASHER
67/201. [1] 146545-3400 THREADED PIN L53.00
67/201B. [1] 146545-3500 THREADED PIN L55.00
67/201C. [1] 146545-3600 THREADED PIN L57.00
67/202. [1] 139208-0900 UNION NUT
67/203. [1] 146600-1200 O-RING
68. [1] 146510-5120 CONTROL SHAFT
69. [1] 139310-0200 PLAIN WASHER
72. [1] 146533-8720 CONTROL LEVER
72B. [1] 146533-8820 CONTROL LEVER
73. [1] 014110-6440 LOCKING WASHER D12.2&6.1T1.5
75. [1] 013020-6040 UNION NUT
95. [1] 146551-0720 FULCRUM LEVER
104. [2] 146568-0000 SLOTTED SPRING PIN
105. [2] 026508-1140 GASKET D11.4&8.2T1.0
106. [2] 146588-0500 COILED SPRING
107. [1] 146569-0100 UNION NUT
108. [1] 146570-0000 GOVERNOR SHAFT
109. [1] 146600-0400 O-RING
110/1. [1] 146571-0000 SHIM D20.2&8.3T1.05
110/1. [1] 146571-0100 SHIM D20.2&8.3T1.25
110/1. [1] 146571-0200 SHIM D20.2&8.3T1.45
110/1. [1] 146571-0300 SHIM D20.2&8.3T1.65
110/1. [1] 146571-0400 SHIM D20.2&8.3T1.85
110/1. [1] 146571-0500 SHIM D20.2&8.3T1.15
110/1. [1] 146571-0600 SHIM D20.2&8.3T1.35
110/1. [1] 146571-0700 SHIM D20.2&8.3T1.55
110/1. [1] 146571-0800 SHIM D20.2&8.3T1.75
111. [1] 146602-0600 PLAIN WASHER
112. [1] 146572-0020 FLYWEIGHT ASSEMBLY
114. [1] 146602-0500 PLAIN WASHER
115. [1] 146975-4200 SLIDING SLEEVE
116. [1] 146576-0200 CAP
117/1. [1] 146577-0000 PLUG L1.70
117/1. [1] 146577-0100 PLUG L1.90
117/1. [1] 146577-0200 PLUG L2.10
117/1. [1] 146577-0300 PLUG L2.30
117/1. [1] 146577-0400 PLUG L2.50
117/1. [1] 146577-0500 PLUG L2.70
117/1. [1] 146577-0600 PLUG L2.90
117/1. [1] 146577-0700 PLUG L3.10
117/1. [1] 146577-0800 PLUG L3.30
117/1. [1] 146577-0900 PLUG L3.50
117/1. [1] 146577-1000 PLUG L3.70
117/1. [1] 146577-1100 PLUG L3.90
117/1. [1] 146577-1200 PLUG L4.10
117/1. [1] 146577-1300 PLUG L4.30
117/1. [1] 146577-1400 PLUG L4.50
117/1. [1] 146577-1500 PLUG L4.70
117/1. [1] 146577-1600 PLUG L4.90
117/1. [1] 146577-1700 PLUG L5.10
117/1. [1] 146577-5000 PLUG L1.8
117/1. [1] 146577-5100 PLUG L2.0
117/1. [1] 146577-5200 PLUG L2.2
117/1. [1] 146577-5300 PLUG L2.4
117/1. [1] 146577-5400 PLUG L2.6
117/1. [1] 146577-5500 PLUG L2.8
117/1. [1] 146577-5600 PLUG L3.0
117/1. [1] 146577-5700 PLUG L3.2
117/1. [1] 146577-5800 PLUG L3.4
117/1. [1] 146577-5900 PLUG L3.6
117/1. [1] 146577-6000 PLUG L3.8
117/1. [1] 146577-6100 PLUG L4.0
117/1. [1] 146577-6200 PLUG L4.2
117/1. [1] 146577-6300 PLUG L4.4
117/1. [1] 146577-6400 PLUG L4.6
117/1. [1] 146577-6500 PLUG L4.8
117/1. [1] 146577-6600 PLUG L5.0
117/1. [1] 146877-0400 PLUG
117/1. [1] 146877-0500 PLUG
117/1. [1] 146877-0600 PLUG
117/1. [1] 146877-0700 PLUG
117/1. [1] 146877-4300 PLUG
117/1. [1] 146877-4400 PLUG
117/1. [1] 146877-4500 PLUG
117/1. [1] 146877-4600 PLUG
123. [4] 139106-0200 FLAT-HEAD SCREW
130. [1] 146421-0020 CAPSULE
130/2. [1] 026508-1140 GASKET D11.4&8.2T1.0
130/3. [1] 146422-0000 BLEEDER SCREW
130/4. [1] 146600-0500 O-RING
133. [1] 146600-0600 O-RING
134. [1] 146600-0700 O-RING
135. [1] 146110-0220 CONTROL VALVE STAMP 02
135/5. [1] 146114-0000 SPRING WASHER
136. [1] 146120-0020 OVER FLOW VALVE
137. [2] 139512-0500 GASKET
138. [1] 146605-9320 INLET UNION
200. [1] 146206-0100 COILED SPRING
220. [1] 146587-1500 COILED SPRING
224. [1] 139106-0400 FLAT-HEAD SCREW
230. [1] 146626-2400 BRACKET
231. [1] 139106-0400 FLAT-HEAD SCREW
232. [1] 146659-2320 CLAMPING BAND
233. [1] 146658-9020 WIRE
234. [3] 139106-0500 FLAT-HEAD SCREW
234. [3] 139106-0500 FLAT-HEAD SCREW
234. [3] 139106-0500 FLAT-HEAD SCREW
235. [1] 146659-2400 CLAMPING BAND
236. [1] 146659-1420 CLAMPING BAND
239. [1] 023500-5140 PLAIN WASHER
240. [1] 146650-1220 PULLING ELECTROMAGNET
240/8. [1] 146600-1700 O-RING
243. [1] 013020-5240 UNION NUT
245. [2] 139512-0500 GASKET
246. [1] 027412-2440 EYE BOLT
247. [1] 146605-9420 INLET UNION
253. [1] 020006-1440 BLEEDER SCREW
275. [1] 146626-2500 BRACKET
276. [2] 010010-1640 BLEEDER SCREW
277. [2] 014111-0440 LOCKING WASHER
280. [1] 146360-3220 START ADVANCE ASSY
281. [1] 146600-0800 O-RING
288. [1] 146659-3201 CLAMPING BAND
800S. [1] 146019-2920 PUMP HOUSING
800S/1/6. [1] 146601-0700 PACKING RING
800S/1/9. [1] 146616-5600 ADAPTOR
800S/1/10. [1] 139512-0500 GASKET
804S. [1] 146232-0320 COMPRESSION SPRING
805S. [1] 146574-0120 PARTS SET
810S. [1] 146600-1120 REPAIR SET
821S. [1] 146210-5720 ROLLER SET
903. [1] 146620-0120 CAPSULE
903/2. [1] 146600-1300 O-RING
906. [1] 146900-6600 NAMEPLATE
907. [1] 029470-4030 WOODRUFF KEY
924. [1] 146680-0520 DAMPER

Include in #2:

104749-3121 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 610 340 9460610340
ZEXEL 104749-3121 1047493121
MITSUBISHI MD118093 md118093


Zexel num
Bosch num
Firm num
Name
104749-3121 
104749-3122 
9 460 610 340 
MD118093  MITSUBISHI
INJECTION-PUMP ASSEMBLY
4D65 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   33.7 33.2 34.2
Difference in delivery mm3/st.   3
Basic   *
Injection timing adjustment_02
Pump speed r/min   2750 2750 2750
Average injection quantity mm3/st.   11.1 6.1 16.1
Injection timing adjustment_03
Pump speed r/min   2375 2375 2375
Average injection quantity mm3/st.   27 27
Injection timing adjustment_04
Pump speed r/min   2250 2250 2250
Average injection quantity mm3/st.   29.8 27.8 31.8
Injection timing adjustment_05
Pump speed r/min   1750 1750 1750
Average injection quantity mm3/st.   32.7 30.7 34.7
Injection timing adjustment_06
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   33.7 32.7 34.7
Injection timing adjustment_07
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   28.9 26.9 30.9
Injection timing adjustment_08
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   28.7 26.7 30.7
Injection quantity adjustment
Pump speed r/min   2750 2750 2750
Average injection quantity mm3/st.   11.1 8.1 14.1
Difference in delivery mm3/st.   2
Basic   *
Injection quantity adjustment_02
Pump speed r/min   3000 3000 3000
Average injection quantity mm3/st.   3
Governor adjustment
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   6.5 5 8
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   6.5 4.5 8.5
Governor adjustment_03
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   53 43 63
Basic   *
Speed control lever angle
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1250 1250 1250
Overflow quantity cm3/min   420 288 552
Stop lever angle
Pump speed r/min   1250 1250 1250
Pressure kPa   470.5 441 500
Pressure kgf/cm2   4.8 4.5 5.1
Basic   *
Stop lever angle_02
Pump speed r/min   600 600 600
Pressure kPa   313.5 284 343
Pressure kgf/cm2   3.2 2.9 3.5
Stop lever angle_03
Pump speed r/min   1250 1250 1250
Pressure kPa   470.5 441 500
Pressure kgf/cm2   4.8 4.5 5.1
Stop lever angle_04
Pump speed r/min   2250 2250 2250
Pressure kPa   696.5 667 726
Pressure kgf/cm2   7.1 6.8 7.4
0000001101
Pump speed r/min   1750 1750 1750
Timer stroke mm   6.5 6.3 6.7
Basic   *
_02
Pump speed r/min   750 750 750
Timer stroke mm   1.4 0.9 1.9
_03
Pump speed r/min   1750 1750 1750
Timer stroke mm   6.5 6.1 6.9
_04
Pump speed r/min   2375 2375 2375
Timer stroke mm   9.4 8.8 10
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.4 1.3 1.5
Control lever angle alpha deg.   59 55 63
Control lever angle beta deg.   41 36 46

Test data Ex:

0000001801 DASHPOT ADJUSTMENT

Test data 104749-3121
Adjustment of the dash pot Adjust the lever position so that the lever and the dashpot contact at a deg (L mm) from the idle lever position. A = dashpot b = dashpot contact point
----------
a=10+-2deg L=6.3+-1mm
----------
L=6.3mm

0000001901 W-CSD ADJUSTMENT

Test data 104749-3121
Adjustment of the W-CSD Adjust for the ambient temperature at adjustment in accordance with the graph. (1)Timer stroke: adjust according to graph. (2)Fast idle (D): insert a block gauge L1 between the control lever (A) and the idle adjusting screw. Adjust screw (C) so that clearance between the control lever (A) and the fast idle lever's pin (B) is L2 as determined from the graph. Y1 = timer stroke Y2 = control lever position X = temperature Y1 = timer stroke Y2 = lever position E = lever position (mm) F = lever angle (deg) G = timer stroke (mm)
----------
L1=5.3+-0.05mm
----------
L=5.3mm E=Y2=0.152X+3.25(mm) F=Y2=-0.175X+4.7(mm) G=Y1=-0.035X+2.2(mm)




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Group cross 104749-3121 ZEXEL

Mitsubishi 

9 460 610 227 
MD104235 
INJECTION-PUMP ASSEMBLY
4D65
9 460 610 228 
MD104236 
INJECTION-PUMP ASSEMBLY
4D65
104749-3121  

104749-3122 
9 460 610 340 
MD118093 
INJECTION-PUMP ASSEMBLY
4D65
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 460 614 716 
MD118188 
INJECTION-PUMP ASSEMBLY
4D65
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 460 610 322 
MD119828 
INJECTION-PUMP ASSEMBLY
4D65
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