104749-3000 ZEXEL 9 460 610 078 BOSCH INJECTION-PUMP ASSEMBLY 9460610078 1047493000 md074608


104749-3000 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 610 078 9460610078
ZEXEL 104749-3000 1047493000
MITSUBISHI MD074608 md074608

Cross reference number

BOSCH 9 460 610 078 9460610078
ZEXEL 104749-3000 1047493000
MITSUBISHI MD074608 md074608


Zexel num
Bosch num
Firm num
Name
104749-3000 
9 460 610 078 
MD074608  MITSUBISHI
INJECTION-PUMP ASSEMBLY
4D6 K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   34.7 34.2 35.2
Difference in delivery mm3/st.   3
Basic   *
Injection timing adjustment_02
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   30.7 28.7 32.7
Injection timing adjustment_03
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   34.7 33.7 35.7
Injection timing adjustment_04
Pump speed r/min   2250 2250 2250
Average injection quantity mm3/st.   31.2 29.2 33.2
Injection timing adjustment_05
Pump speed r/min   2750 2750 2750
Average injection quantity mm3/st.   6.5 1.5 11.5
Injection quantity adjustment
Pump speed r/min   2750 2750 2750
Average injection quantity mm3/st.   6.5 3.5 9.5
Difference in delivery mm3/st.   2
Basic   *
Injection quantity adjustment_02
Pump speed r/min   3000 3000 3000
Average injection quantity mm3/st.   3
Governor adjustment
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   6.5 5 8
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   8 6 10
Governor adjustment_03
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   53 43 63
Basic   *
Speed control lever angle
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1250 1250 1250
Overflow quantity cm3/min   420 288 552
Stop lever angle
Pump speed r/min   1250 1250 1250
Pressure kPa   470.5 441 500
Pressure kgf/cm2   4.8 4.5 5.1
Basic   *
Stop lever angle_02
Pump speed r/min   600 600 600
Pressure kPa   313.5 284 343
Pressure kgf/cm2   3.2 2.9 3.5
Stop lever angle_03
Pump speed r/min   1250 1250 1250
Pressure kPa   470.5 441 500
Pressure kgf/cm2   4.8 4.5 5.1
Stop lever angle_04
Pump speed r/min   2250 2250 2250
Pressure kPa   696.5 667 726
Pressure kgf/cm2   7.1 6.8 7.4
0000001101
Pump speed r/min   1250 1250 1250
Timer stroke mm   4.3 4.1 4.5
Basic   *
_02
Pump speed r/min   600 600 600
Timer stroke mm   1.3 0.7 1.9
_03
Pump speed r/min   1250 1250 1250
Timer stroke mm   4.3 3.9 4.7
_04
Pump speed r/min   2250 2250 2250
Timer stroke mm   8.5 8 9
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   21.6 20.6 22.6
Timer stroke variation dT mm   0.5 0.3 0.7
Basic   *
_02
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   21.6 20.1 23.1
Timer stroke TA mm   3.8 3.8 3.8
Timer stroke variation dT mm   0.5 0.1 0.9
_03
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   11.6 10.1 13.1
Timer stroke TA mm   3.1 2.5 3.7
Timer stroke variation dT mm   1.2 1.2 1.2
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.4 1.3 1.5
Control lever angle alpha deg.   59 55 63
Control lever angle beta deg.   41 36 46

Test data Ex:

0000001801 DASHPOT ADJUSTMENT

Test data 104749-3000
Adjustment of the dash pot Adjust the lever position so that the lever and the dashpot contact at a deg (L mm) from the idle lever position. A = dashpot b = dashpot contact point
----------
a=10+-2deg L=6.3+-1mm
----------
L=6.3mm

0000001901 W-CSD ADJUSTMENT

Test data 104749-3000
Adjustment of the W-CSD Adjust the timer stroke and the control lever position for the ambient temperature at adjustment in accordance with the figure below. Y1 = timer stroke Y2 = control lever position X = temperature A = timer stroke B = lever position
----------

----------




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