104749-2330 ZEXEL 9 460 610 370 BOSCH INJECTION-PUMP ASSEMBLY 9460610370 1047492330


104749-2330 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 460 610 370 9460610370
ZEXEL 104749-2330 1047492330

Cross reference number

BOSCH 9 460 610 370 9460610370
ZEXEL 104749-2330 1047492330


Zexel num
Bosch num
Firm num
Name
104749-2330 
9 460 610 370 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105780-0060
Bosch type code   NP-DN0SD1510
Nozzle holder   105780-2150
Opening pressure MPa   13 13 13.3
Opening pressure kgf/cm2   133 133 136
Injection pipe   157805-7320
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-450
Joint assembly   157641-4720
Tube assembly   157641-4020
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   30.4 30 30.8
Difference in delivery mm3/st.   2
Basic   *
Injection timing adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   14 11.5 16.5
Injection timing adjustment_03
Pump speed r/min   2500 2500 2500
Average injection quantity mm3/st.   34.1 32 36.2
Injection timing adjustment_04
Pump speed r/min   2300 2300 2300
Average injection quantity mm3/st.   34.9 32.9 36.9
Injection timing adjustment_05
Pump speed r/min   1800 1800 1800
Average injection quantity mm3/st.   34.4 32.4 36.4
Injection timing adjustment_06
Pump speed r/min   1200 1200 1200
Average injection quantity mm3/st.   34.7 33.2 36.2
Injection timing adjustment_07
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   30.4 29.5 31.3
Injection timing adjustment_08
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   31.4 29.6 33.2
Injection quantity adjustment
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   14 12 16
Difference in delivery mm3/st.   4.5
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2800 2800 2800
Average injection quantity mm3/st.   6
Governor adjustment
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   7.4 6.4 8.4
Difference in delivery mm3/st.   1.7
Basic   *
Governor adjustment_02
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   7.4 6.4 8.4
Governor adjustment_03
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   4.5
Boost compensator adjustment
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   13.9 7.4 20.4
Remarks
Refer to additional devices.
 
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   55 45 65
Basic   *
Speed control lever angle
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
Speed control lever angle_02
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   900 900 900
Overflow quantity cm3/min   330 198 462
Stop lever angle
Pump speed r/min   900 900 900
Pressure kPa   372.5 343 402
Pressure kgf/cm2   3.8 3.5 4.1
Basic   *
Stop lever angle_02
Pump speed r/min   900 900 900
Pressure kPa   372.5 343 402
Pressure kgf/cm2   3.8 3.5 4.1
Stop lever angle_03
Pump speed r/min   1800 1800 1800
Pressure kPa   578.5 549 608
Pressure kgf/cm2   5.9 5.6 6.2
Stop lever angle_04
Pump speed r/min   2300 2300 2300
Pressure kPa   686.5 657 716
Pressure kgf/cm2   7 6.7 7.3
0000001101
Pump speed r/min   900 900 900
Timer stroke mm   3.7 3.5 3.9
Basic   *
_02
Pump speed r/min   900 900 900
Timer stroke mm   3.7 3.5 3.9
_03
Pump speed r/min   1200 1200 1200
Timer stroke mm   5.3 4.9 5.7
_04
Pump speed r/min   1800 1800 1800
Timer stroke mm   8.5 7.9 9.1
_05
Pump speed r/min   2300 2300 2300
Timer stroke mm   10.65 10.2 11.1
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001401
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   17 16 18
Timer stroke variation dT mm   0.65 0.45 0.85
Basic   *
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.7 5.6 5.8
MS dimension mm   0.9 0.8 1
Control lever angle alpha deg.   25 21 29
Control lever angle beta deg.   44 39 49
Control lever angle gamma deg.   11 10.5 11.5

Test data Ex:

0000001801 W-CSD ADJUSTMENT

Test data 104749-2330
Adjustment of the W-CSD 1. Align the intermediate lever (E) with the aligning mark, position it perpendicular and fix the control lever (G) where it contacts the screw (F). Do not insert shim (H). 2. Timer advance adjustment Adjust using screw (A) so that the timer lift is the value determined from the graph. 3. W-CSD lever adjustment Insert a shim (J) thickness L1 between the control lever (G) and the screw (F). Turn the W-FICD lever using the screw (D) and fix screw (D) using the nut (B) where L is the dimension determined from the graph. After adjustment, remove the shim (J). A = aligning mark X = temperature t (deg C) Y1 = timer stroke TA (mm) Y2 = control lever dimension L (mm)
----------
L1=3+-0.05mm
----------

0000001901 A/T PLATE ADJUSTMENT

Test data 104749-2330
A/T wire installation plate adjustment Confirm angle beta. Adjust the A/T wire plate, referring to angle beta in (1), (2) and (3) below. (1)When a <= beta <= b (outermost), adjust the plate so that R = R1. (2)Adjust the plate to obtain L1 at c <= beta <= d. (3)When e <= beta <= f (innermost), adjust the plate so that R = R2. Note: Measure L1 parallel to the pump center line.
----------
a=39deg b=41.5deg c=41.5deg d=46.5deg e=46.5deg f=49deg R1=64mm R2=57mm L1=41.5+-0.9mm
----------
L1=41.5+-0.9mm alpha=21~29deg beta=39~49deg

0000002001 POTENTIOMETER ADJUSTMENT

Test data 104749-2330
Adjustment of the potentiometer At pump speed N = N1 and with the control lever angle at a from the idle position (corresponding to a shim thickness of L), convert the injection quantity obtained to a voltage value using the graph and adjust the potentiometer. Caution: Confirm that the voltage increases when the control lever is turned to the full speed side. E:J = formula Vi:Applied voltage Vo = output voltage Q = injection quantity
----------
N1=600r/min a=11deg L=5.8mm Vi=10V
----------
J=Vo+-0.03=0.0916Q+3.06(14.2<=Q<=26.2cm3/1,000st) Vi=10V




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