104749-1750 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047491750 8941286550


104749-1750 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104749-1750 1047491750
ISUZU 8941286550 8941286550

Cross reference number

ZEXEL 104749-1750 1047491750
ISUZU 8941286550 8941286550


Zexel num
Bosch num
Firm num
Name
104749-1750 
 
8941286550  ISUZU
INJECTION-PUMP ASSEMBLY
4FC1J * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm)
mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   32.5 32 33
Difference in delivery mm3/st.   2.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   15.5 14 17
Injection timing adjustment_03
Pump speed r/min   2250 2250 2250
Average injection quantity mm3/st.   30.9 28.8 33
Injection timing adjustment_04
Pump speed r/min   1800 1800 1800
Average injection quantity mm3/st.   32 30 34
Injection timing adjustment_05
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   32.5 31.5 33.5
Injection timing adjustment_06
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   26.5 24.5 28.5
Injection quantity adjustment
Pump speed r/min   2600 2600 2600
Average injection quantity mm3/st.   15.5 14.5 16.5
Difference in delivery mm3/st.   4.5
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2900 2900 2900
Average injection quantity mm3/st.   4
Governor adjustment
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   7.6 5.6 9.6
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   7.6 5.6 9.6
Governor adjustment_03
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   3
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   60 50 70
Basic   *
Speed control lever angle
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF
 
0000000901
Pump speed r/min   1250 1250 1250
Overflow quantity cm3/min   459 330 588
Stop lever angle
Pump speed r/min   1250 1250 1250
Pressure kPa   470.5 451 490
Pressure kgf/cm2   4.8 4.6 5
Basic   *
Stop lever angle_02
Pump speed r/min   1250 1250 1250
Pressure kPa   470.5 451 490
Pressure kgf/cm2   4.8 4.6 5
Stop lever angle_03
Pump speed r/min   2000 2000 2000
Pressure kPa   637.5 608 667
Pressure kgf/cm2   6.5 6.2 6.8
0000001101
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.9 3.7 4.1
Basic   *
_02
Pump speed r/min   570 470 670
Timer stroke mm   0.5 0.5 0.5
_03
Pump speed r/min   1250 1250 1250
Timer stroke mm   3.9 3.6 4.2
_04
Pump speed r/min   1800 1800 1800
Timer stroke mm   6.7 6.1 7.3
_05
Pump speed r/min   2250 2250 2250
Timer stroke mm   9 8.6 9.4
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.6 1.5 1.7
Pre-stroke mm   0.25 0.23 0.27
Control lever angle alpha deg.   20 16 24
Control lever angle beta deg.   40.5 35.5 45.5

Test data Ex:

0000001801 FICD ADJUSTMENT

Adjustment of the V-FICD 1. Adjust so that the distance between the control lever and the FICD shaft is S. 2. Apply negative pressure P to the actuator and confirm the full stroke.
----------
S=1+1mm P=-53.3kPa(-400mmHg)
----------




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