104749-1310 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047491310 8941002900

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104749-1310 1047491310

ISUZU 8941002900 8941002900

Cross reference number

ZEXEL 104749-1310 1047491310

ISUZU 8941002900 8941002900

Zexel num

Bosch num

Firm num

Name

104749-1310
104749-1690

8941002900 ISUZU

INJECTION-PUMP ASSEMBLY
C223 * K 11CJ VE4 VE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 35.7 35.2 36.2

Difference in delivery mm3/st. 2.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 11.2 8.2 14.2

Injection timing adjustment_03

Pump speed r/min 2175 2175 2175

Average injection quantity mm3/st. 33.5 31.5 35.5

Injection timing adjustment_04

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 35.7 34.7 36.7

Injection timing adjustment_05

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 33.5 31.5 35.5

Injection timing adjustment_06

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 34.8 34.3 35.3

Difference in delivery mm3/st. 2.5

Basic *

Remarks
For Japan

Injection timing adjustment_07

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 10.9 7.9 13.9

Remarks
For Japan

Injection timing adjustment_08

Pump speed r/min 2175 2175 2175

Average injection quantity mm3/st. 32.7 30.7 34.7

Remarks
For Japan

Injection timing adjustment_09

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 34.8 33.8 35.8

Remarks
For Japan

Injection timing adjustment_10

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 32.7 30.7 34.7

Remarks
For Japan

Injection quantity adjustment

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 11.15 8.1 14.2

Basic *

Injection quantity adjustment_02

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 4.1

Injection quantity adjustment_03

Pump speed r/min 2550 2550 2550

Average injection quantity mm3/st. 10.9 7.9 13.9

Basic *

Remarks
For Japan

Injection quantity adjustment_04

Pump speed r/min 2700 2700 2700

Average injection quantity mm3/st. 4

Remarks
For Japan

Governor adjustment

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 7.7 5.7 9.7

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 7.7 5.7 9.7

Governor adjustment_03

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 3.6

Governor adjustment_04

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 7.5 5.5 9.5

Difference in delivery mm3/st. 2

Basic *

Remarks
For Japan

Governor adjustment_05

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 7.5 5.5 9.5

Remarks
For Japan

Governor adjustment_06

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 3.5

Remarks
For Japan

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 64 64

Basic *

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 63 63

Basic *

Remarks
For Japan

Speed control lever angle

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

Speed control lever angle_02

Pump speed r/min 375 375 375

Average injection quantity mm3/st. 0 0 0

Remarks
For Japan: Magnet OFF

0000000901

Pump speed r/min 1000 1000 1000

Overflow quantity cm3/min 402 276 528

_02

Pump speed r/min 1000 1000 1000

Overflow quantity cm3/min 420 288 552

Remarks
For Japan

Stop lever angle

Pump speed r/min 1500 1500 1500

Pressure kPa 539.5 520 559

Pressure kgf/cm2 5.5 5.3 5.7

Basic *

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure kPa 411.5 382 441

Pressure kgf/cm2 4.2 3.9 4.5

Stop lever angle_03

Pump speed r/min 1500 1500 1500

Pressure kPa 539.5 520 559

Pressure kgf/cm2 5.5 5.3 5.7

Stop lever angle_04

Pump speed r/min 2175 2175 2175

Pressure kPa 686.5 657 716

Pressure kgf/cm2 7 6.7 7.3

Stop lever angle_05

Pump speed r/min 1500 1500 1500

Pressure kPa 529.5 510 549

Pressure kgf/cm2 5.4 5.2 5.6

Basic *

Remarks
For Japan

Stop lever angle_06

Pump speed r/min 1000 1000 1000

Pressure kPa 402 373 431

Pressure kgf/cm2 4.1 3.8 4.4

Remarks
For Japan

Stop lever angle_07

Pump speed r/min 1500 1500 1500

Pressure kPa 529.5 510 549

Pressure kgf/cm2 5.4 5.2 5.6

Remarks
For Japan

Stop lever angle_08

Pump speed r/min 2175 2175 2175

Pressure kPa 676.5 647 706

Pressure kgf/cm2 6.9 6.6 7.2

Remarks
For Japan

0000001101

Pump speed r/min 1500 1500 1500

Timer stroke mm 4.5 4.3 4.7

Basic *

_02

Pump speed r/min 410 310 510

Basic *

Remarks
C.D.. cancel speed.

_03

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.3 1.9 2.7

_04

Pump speed r/min 1500 1500 1500

Timer stroke mm 4.5 4.2 4.8

_05

Pump speed r/min 2175 2175 2175

Timer stroke mm 7.4 7 7.8

_06

Pump speed r/min 0 0 0

Timer stroke mm 2.9 2.7 3.1

_07

Pump speed r/min 385 260 510

Remarks
C.D.. cancel speed.

_08

Pump speed r/min 1500 1500 1500

Timer stroke mm 4.4 4.2 4.6

Basic *

Remarks
For Japan

_09

Pump speed r/min 450 350 550

Basic *

Remarks
For Japan: CSD cancel speed

_10

Pump speed r/min 1000 1000 1000

Timer stroke mm 2.2 1.8 2.6

Remarks
For Japan

_11

Pump speed r/min 1500 1500 1500

Timer stroke mm 4.4 4.1 4.7

Remarks
For Japan

_12

Pump speed r/min 2175 2175 2175

Timer stroke mm 7.35 6.9 7.8

Remarks
For Japan

_13

Pump speed r/min 0 0 0

Timer stroke mm 2.9 2.7 3.1

Remarks
For Japan

_14

Pump speed r/min 425 300 550

Remarks
For Japan: CSD cancel speed

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001501

Pump speed r/min 1250 1250 1250

Atmospheric pressure difference kPa -21.9 -22.6 -21.2

Atmospheric pressure difference mmHg -164 -169 -159

Decrease qty mm3/st. 5.35 4.3 6.4

Basic *

_02

Pump speed r/min 1250 1250 1250

Atmospheric pressure difference kPa -21.9 -22.6 -21.2

Atmospheric pressure difference mmHg -164 -169 -159

Decrease qty mm3/st. 5.35 3.6 7.1

_03

Pump speed r/min 1250 1250 1250

Atmospheric pressure difference kPa -21.9 -22.6 -21.2

Atmospheric pressure difference mmHg -164 -169 -159

Decrease qty mm3/st. 5.25 4.2 6.3

Basic *

Remarks
For Japan

_04

Pump speed r/min 1250 1250 1250

Atmospheric pressure difference kPa -21.9 -22.6 -21.2

Atmospheric pressure difference mmHg -164 -169 -159

Decrease qty mm3/st. 5.25 3.5 7

Remarks
For Japan

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.6 1.5 1.7

Control lever angle alpha deg. 17 13 21

Control lever angle beta deg. 39 34 44

Test data Ex:

0000001501 ANEROID COMPENSATOR

ACS adjustment Full load injection quantity at high altitudes and ACS adjusting method 1. Full load injection quantity adjustment (1)Remove the ACS cover and remove the bellows and adjusting shim. (2)Perform all adjustments as per the adjustment standard except for ACS adjustment. 2. ACS adjustment (1)Assemble the ACS cover, bellows and adjusting shim. (2)At pump speed N1, adjust using a shim to obtain the decrease for the altitude shown in the table. X1 = atmospheric pressure X2 = altitude Y = decrease quantity (A) = adjustment value (B) = test value
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N1=1250r/min
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