104749-1260 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047491260 8942499930

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 104749-1260 1047491260

ISUZU 8942499930 8942499930

Cross reference number

ZEXEL 104749-1260 1047491260

ISUZU 8942499930 8942499930

Zexel num

Bosch num

Firm num

Name

104749-1260
104749-1261

8942499930 ISUZU

INJECTION-PUMP ASSEMBLY
4FC1-D *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 35.9 35.4 36.4

Difference in delivery mm3/st. 2.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2600 2600 2600

Average injection quantity mm3/st. 15.6 13.6 17.6

Injection timing adjustment_03

Pump speed r/min 2250 2250 2250

Average injection quantity mm3/st. 34.6 32.6 36.6

Injection timing adjustment_04

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 35.9 34.9 36.9

Injection timing adjustment_05

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 29.7 27.7 31.7

Injection timing adjustment_06

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 35 34.5 35.5

Difference in delivery mm3/st. 2.5

Basic *

Remarks
For Japan

Injection timing adjustment_07

Pump speed r/min 2600 2600 2600

Average injection quantity mm3/st. 15.2 13.2 17.2

Remarks
For Japan

Injection timing adjustment_08

Pump speed r/min 2250 2250 2250

Average injection quantity mm3/st. 33.8 31.8 35.8

Remarks
For Japan

Injection timing adjustment_09

Pump speed r/min 1250 1250 1250

Average injection quantity mm3/st. 35 34 36

Remarks
For Japan

Injection timing adjustment_10

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 29 27 31

Remarks
For Japan

Injection quantity adjustment

Pump speed r/min 2600 2600 2600

Average injection quantity mm3/st. 15.6 14.6 16.6

Basic *

Injection quantity adjustment_02

Pump speed r/min 2900 2900 2900

Average injection quantity mm3/st. 5.1

Injection quantity adjustment_03

Pump speed r/min 2600 2600 2600

Average injection quantity mm3/st. 15.2 14.2 16.2

Basic *

Remarks
For Japan

Injection quantity adjustment_04

Pump speed r/min 2900 2900 2900

Average injection quantity mm3/st. 5

Remarks
For Japan

Governor adjustment

Pump speed r/min 315 315 315

Average injection quantity mm3/st. 7.7 5.7 9.7

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 315 315 315

Average injection quantity mm3/st. 7.7 5.7 9.7

Governor adjustment_03

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 0 0 0

Governor adjustment_04

Pump speed r/min 315 315 315

Average injection quantity mm3/st. 7.5 5.5 9.5

Difference in delivery mm3/st. 2

Basic *

Remarks
For Japan

Governor adjustment_05

Pump speed r/min 315 315 315

Average injection quantity mm3/st. 7.5 5.5 9.5

Remarks
For Japan

Governor adjustment_06

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 0 0 0

Remarks
For Japan

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 64 54 74

Basic *

Timer adjustment_02

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 62 52 72

Basic *

Remarks
For Japan

Speed control lever angle

Pump speed r/min 315 315 315

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

Speed control lever angle_02

Pump speed r/min 315 315 315

Average injection quantity mm3/st. 0 0 0

Remarks
For Japan: Magnet OFF

0000000901

Pump speed r/min 1250 1250 1250

Overflow quantity cm3/min 456 324 588

_02

Pump speed r/min 1250 1250 1250

Overflow quantity cm3/min 480 348 612

Remarks
For Japan

Stop lever angle

Pump speed r/min 1250 1250 1250

Pressure kPa 480.5 461 500

Pressure kgf/cm2 4.9 4.7 5.1

Basic *

Stop lever angle_02

Pump speed r/min 1250 1250 1250

Pressure kPa 480.5 461 500

Pressure kgf/cm2 4.9 4.7 5.1

Stop lever angle_03

Pump speed r/min 2000 2000 2000

Pressure kPa 647.5 618 677

Pressure kgf/cm2 6.6 6.3 6.9

Stop lever angle_04

Pump speed r/min 1250 1250 1250

Pressure kPa 470.5 451 490

Pressure kgf/cm2 4.8 4.6 5

Basic *

Remarks
For Japan

Stop lever angle_05

Pump speed r/min 1250 1250 1250

Pressure kPa 470.5 451 490

Pressure kgf/cm2 4.8 4.6 5

Remarks
For Japan

Stop lever angle_06

Pump speed r/min 2000 2000 2000

Pressure kPa 637.5 608 667

Pressure kgf/cm2 6.5 6.2 6.8

Remarks
For Japan

0000001101

Pump speed r/min 1250 1250 1250

Timer stroke mm 2.7 2.5 2.9

Basic *

_02

Pump speed r/min 1250 1250 1250

Timer stroke mm 2.7 2.4 3

_03

Pump speed r/min 2000 2000 2000

Timer stroke mm 5.6 5 6.2

_04

Pump speed r/min 2500 2500 2500

Timer stroke mm 7.4 7 7.8

_05

Pump speed r/min 1250 1250 1250

Timer stroke mm 2.6 2.4 2.8

Basic *

Remarks
For Japan

_06

Pump speed r/min 1250 1250 1250

Timer stroke mm 2.6 2.3 2.9

Remarks
For Japan

_07

Pump speed r/min 2000 2000 2000

Timer stroke mm 5.5 4.9 6.1

Remarks
For Japan

_08

Pump speed r/min 2500 2500 2500

Timer stroke mm 7.35 6.9 7.8

Remarks
For Japan

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001501

Pump speed r/min 1250 1250 1250

Atmospheric pressure difference kPa -21.9 -22.6 -21.2

Atmospheric pressure difference mmHg -164 -169 -159

Decrease qty mm3/st. 3.6 3.1 4.1

Basic *

_02

Pump speed r/min 1250 1250 1250

Atmospheric pressure difference kPa -21.9 -22.6 -21.2

Atmospheric pressure difference mmHg -164 -169 -159

Decrease qty mm3/st. 3.6 2.6 4.6

_03

Pump speed r/min 1250 1250 1250

Atmospheric pressure difference kPa -21.9 -22.6 -21.2

Atmospheric pressure difference mmHg -164 -169 -159

Decrease qty mm3/st. 3.5 3 4

Basic *

Remarks
For Japan

_04

Pump speed r/min 1250 1250 1250

Atmospheric pressure difference kPa -21.9 -22.6 -21.2

Atmospheric pressure difference mmHg -164 -169 -159

Decrease qty mm3/st. 3.5 2.5 4.5

Remarks
For Japan

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.6 1.5 1.7

Pre-stroke mm 0.25 0.23 0.27

Control lever angle alpha deg. 2 -2 6

Control lever angle beta deg. 38 33 43

Test data Ex:

0000001501 ANEROID COMPENSATOR

ACS adjustment Full load injection quantity at high altitudes and ACS adjusting method 1. Full load injection quantity adjustment (1)Remove the ACS cover and remove the bellows and adjusting shim. (2)Perform all adjustments as per the adjustment standard except for ACS adjustment. 2. ACS adjustment Adjust the ACS so that the reduction amount corresponds to the altitude in the table. X1 = atmospheric pressure X2 = altitude Y = decrease quantity (A) = adjustment value (B) = test value
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N1=1250r/min
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