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104749-1250 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1047491250 8942513410


104749-1250 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 104749-1250 1047491250
ISUZU 8942513410 8942513410

Cross reference number

ZEXEL 104749-1250 1047491250
ISUZU 8942513410 8942513410


Zexel num
Bosch num
Firm num
Name
104749-1250 
 
8942513410  ISUZU
INJECTION-PUMP ASSEMBLY
C223 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113orSAEJ967d
Test oil temperature degC   45 45 50
Nozzle   105000-2010
Bosch type code   NP-DN12SD12TT
Nozzle holder   105780-2080
Opening pressure MPa   14.7 14.7 15.19
Opening pressure kgf/cm2   150 150 155
Injection pipe
Inside diameter - outside diameter - length (mm) mm   2-6-840
Transfer pump pressure kPa   20 20 20
Transfer pump pressure kgf/cm2   0.2 0.2 0.2
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   35.7 35.2 36.2
Difference in delivery mm3/st.   2.5
Basic   *
Injection timing adjustment_02
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   11.2 8.2 14.2
Injection timing adjustment_03
Pump speed r/min   2175 2175 2175
Average injection quantity mm3/st.   33.5 31.5 35.5
Injection timing adjustment_04
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   35.7 34.7 36.7
Injection timing adjustment_05
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   33.5 31.5 35.5
Injection timing adjustment_06
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   34.8 34.3 35.3
Difference in delivery mm3/st.   2.5
Basic   *
Remarks
For Japan  
Injection timing adjustment_07
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   10.9 7.9 13.9
Remarks
For Japan  
Injection timing adjustment_08
Pump speed r/min   2175 2175 2175
Average injection quantity mm3/st.   32.7 30.7 34.7
Remarks
For Japan  
Injection timing adjustment_09
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   34.8 33.8 35.8
Remarks
For Japan  
Injection timing adjustment_10
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   32.7 30.7 34.7
Remarks
For Japan  
Injection quantity adjustment
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   11.2 8.2 14.2
Basic   *
Injection quantity adjustment_02
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   4.1
Injection quantity adjustment_03
Pump speed r/min   2550 2550 2550
Average injection quantity mm3/st.   10.9 7.9 13.9
Basic   *
Remarks
For Japan  
Injection quantity adjustment_04
Pump speed r/min   2700 2700 2700
Average injection quantity mm3/st.   4
Remarks
For Japan  
Governor adjustment
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   7.7 5.7 9.7
Difference in delivery mm3/st.   2
Basic   *
Governor adjustment_02
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   7.7 5.7 9.7
Governor adjustment_03
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   3.6
Governor adjustment_04
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   7.5 5.5 9.5
Difference in delivery mm3/st.   2
Basic   *
Remarks
For Japan  
Governor adjustment_05
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   7.5 5.5 9.5
Remarks
For Japan  
Governor adjustment_06
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   3.5
Remarks
For Japan  
Timer adjustment
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   64 64
Basic   *
Timer adjustment_02
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   63 63
Basic   *
Remarks
For Japan  
Speed control lever angle
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   0 0 0
Remarks
Magnet OFF  
Speed control lever angle_02
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   0 0 0
Remarks
For Japan: Magnet OFF  
0000000901
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   417 288 546
_02
Pump speed r/min   1000 1000 1000
Overflow quantity cm3/min   441 312 570
Remarks
For Japan  
Stop lever angle
Pump speed r/min   1500 1500 1500
Pressure kPa   539.5 520 559
Pressure kgf/cm2   5.5 5.3 5.7
Basic   *
Stop lever angle_02
Pump speed r/min   1000 1000 1000
Pressure kPa   411.5 382 441
Pressure kgf/cm2   4.2 3.9 4.5
Stop lever angle_03
Pump speed r/min   1500 1500 1500
Pressure kPa   539.5 520 559
Pressure kgf/cm2   5.5 5.3 5.7
Stop lever angle_04
Pump speed r/min   2175 2175 2175
Pressure kPa   686.5 657 716
Pressure kgf/cm2   7 6.7 7.3
Stop lever angle_05
Pump speed r/min   1500 1500 1500
Pressure kPa   529.5 510 549
Pressure kgf/cm2   5.4 5.2 5.6
Basic   *
Remarks
For Japan  
Stop lever angle_06
Pump speed r/min   1000 1000 1000
Pressure kPa   402 373 431
Pressure kgf/cm2   4.1 3.8 4.4
Remarks
For Japan  
Stop lever angle_07
Pump speed r/min   1500 1500 1500
Pressure kPa   529.5 510 549
Pressure kgf/cm2   5.4 5.2 5.6
Remarks
For Japan  
Stop lever angle_08
Pump speed r/min   2175 2175 2175
Pressure kPa   676.5 647 706
Pressure kgf/cm2   6.9 6.6 7.2
Remarks
For Japan  
0000001101
Pump speed r/min   1500 1500 1500
Timer stroke mm   4.5 4.3 4.7
Basic   *
_02
Pump speed r/min   560 460 660
Basic   *
Remarks
C.D.. cancel speed.  
_03
Pump speed r/min   1000 1000 1000
Timer stroke mm   2.3 1.9 2.7
_04
Pump speed r/min   1500 1500 1500
Timer stroke mm   4.5 4.2 4.8
_05
Pump speed r/min   2175 2175 2175
Timer stroke mm   7.4 7 7.8
_06
Pump speed r/min   0 0 0
Timer stroke mm   2.9 2.7 3.1
_07
Pump speed r/min   560 460 660
Remarks
C.D.. cancel speed.  
_08
Pump speed r/min   1500 1500 1500
Timer stroke mm   4.4 4.2 4.6
Basic   *
Remarks
For Japan  
_09
Pump speed r/min   600 500 700
Basic   *
Remarks
For Japan: CSD cancel speed  
_10
Pump speed r/min   1000 1000 1000
Timer stroke mm   2.2 1.8 2.6
Remarks
For Japan  
_11
Pump speed r/min   1500 1500 1500
Timer stroke mm   4.4 4.1 4.7
Remarks
For Japan  
_12
Pump speed r/min   2175 2175 2175
Timer stroke mm   7.35 6.9 7.8
Remarks
For Japan  
_13
Pump speed r/min   0 0 0
Timer stroke mm   2.9 2.7 3.1
Remarks
For Japan  
_14
Pump speed r/min   600 500 700
Remarks
For Japan: CSD cancel speed  
0000001201
Max. applied voltage V   8 8 8
Test voltage V   13 12 14
0000001501
Pump speed r/min   1250 1250 1250
Atmospheric pressure difference kPa   -21.9 -22.6 -21.2
Atmospheric pressure difference mmHg   -164 -169 -159
Decrease qty mm3/st.   3.6 3.1 4.1
Basic   *
_02
Pump speed r/min   1250 1250 1250
Atmospheric pressure difference kPa   -21.9 -22.6 -21.2
Atmospheric pressure difference mmHg   -164 -169 -159
Decrease qty mm3/st.   3.6 2.6 4.6
_03
Pump speed r/min   1250 1250 1250
Atmospheric pressure difference kPa   -21.9 -22.6 -21.2
Atmospheric pressure difference mmHg   -164 -169 -159
Decrease qty mm3/st.   3.5 3 4
Basic   *
Remarks
For Japan  
_04
Pump speed r/min   1250 1250 1250
Atmospheric pressure difference kPa   -21.9 -22.6 -21.2
Atmospheric pressure difference mmHg   -164 -169 -159
Decrease qty mm3/st.   3.5 2.5 4.5
Remarks
For Japan  
Timing setting
K dimension mm   3.3 3.2 3.4
KF dimension mm   5.8 5.7 5.9
MS dimension mm   1.6 1.5 1.7
Control lever angle alpha deg.   17 13 21
Control lever angle beta deg.   39 34 44

Test data Ex:

0000001501 ANEROID COMPENSATOR

Test data 104749-1250
ACS adjustment Full load injection quantity at high altitudes and ACS adjusting method 1. Full load injection quantity adjustment (1)Remove the ACS cover and remove the bellows and adjusting shim. (2)Perform all adjustments as per the adjustment standard except for ACS adjustment. 2. ACS adjustment (1)Assemble the ACS cover, bellows and adjusting shim. (2)At pump speed N1, adjust using a shim to obtain the decrease for the altitude shown in the table. X1 = atmospheric pressure X2 = altitude Y = decrease quantity (A) = adjustment value (B) = test value
----------
N1=1250r/min
----------




Have questions with 104749-1250?





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