104749-0331 ZEXEL 9 460 615 026 BOSCH INJECTION-PUMP ASSEMBLY 9460615026 1047490331 pn2313800a

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Information injection-pump assembly

BOSCH 9 460 615 026 9460615026

ZEXEL 104749-0331 1047490331

MAZDA PN2313800A pn2313800a

Components :

0.	INJECTION-PUMP ASSEMBLY	104749-0331
1.	_
2.	FUEL INJECTION PUMP	104649-0341
3.	NUMBER PLATE
4.	_
5.	CAPSULE
6.	ADJUSTING DEVICE
7.	NOZZLE AND HOLDER ASSY
8.	Nozzle and Holder
9.	Open Pre:MPa(Kqf/cm2)
10.	NOZZLE-HOLDER
11.	NOZZLE

Scheme ###:

1/6.	[1]	146601-0100	PACKING RING
6.	[1]	146100-0120	SUPPLY PUMP
9.	[1]	146103-0000	COVER
10.	[2]	139104-0000	FLAT-HEAD SCREW
12.	[1]	146200-0720	DRIVE SHAFT
12/1.	[1]	146200-0300	DRIVE SHAFT
12/2.	[1]	146201-0000	WOODRUFF KEY
12/3.	[2]	146202-0100	DAMPER
12/4.	[1]	146203-0000	TOOTHED GEAR
17.	[1]	146204-0000	PLAIN WASHER
20.	[1]	146210-1120	ROLLER SET
24.	[1]	146303-0100	BEARING PIN
25.	[1]	146304-0000	BEARING PIN
26.	[1]	146305-0000	CLAMPING BAND
27.	[1]	146205-0000	SLOTTED WASHER
29.	[1]	146220-0120	CAM PLATE
30.	[1]	146600-0800	O-RING
31.	[1]	146300-0600	PUMP PLUNGER
32.	[1]	146301-0000	SLIDING PIECE
33.	[1]	146603-0700	SHIM D17.5&7.5T0.60
34.	[1]	146302-3600	COMPRESSION SPRING
34B.	[1]	146302-3500	COMPRESSION SPRING
34C.	[1]	146302-3700	COMPRESSION SPRING
35/1.	[0]	146603-0700	SHIM D17.5&7.5T0.60
35/1.	[0]	146603-0800	SHIM D17.5&7.5T0.70
35/1.	[0]	146603-0900	SHIM D17.5&7.5T0.90
35/1.	[0]	146603-1000	SHIM D17.5&7.5T1.00
35/1.	[0]	146603-1100	SHIM D17.5&7.5T1.20
35/1.	[0]	146603-3600	SHIM
36.	[1]	146600-0800	O-RING
37.	[1]	146310-0700	COVER
38.	[2]	146620-5000	BLEEDER SCREW
39.	[1]	146310-0100	COVER
40.	[2]	146620-5000	BLEEDER SCREW
43.	[1]	146230-0000	SHIM
44.	[1]	146230-0100	PLAIN WASHER
45.	[1]	146231-0001	SLOTTED WASHER
47.	[2]	146233-0000	SLOTTED WASHER
48/1.	[1]	146603-0000	SHIM D17.0&5.2T0.50
48/1.	[1]	146603-0100	SHIM D17.0&5.2T0.80
48/1.	[1]	146603-0200	SHIM D17.0&5.2T1.00
48/1.	[1]	146603-0300	SHIM D17.0&5.2T1.20
48/1.	[1]	146603-0400	SHIM D17.0&5.2T1.50
48/1.	[1]	146603-0500	SHIM D17.0&5.2T1.80
48/1.	[1]	146603-0600	SHIM D17.0&5.2T2.00
48/1.	[1]	146690-1400	SHIM
48/1.	[1]	146690-1500	SHIM D17&5.2T1.1
48/1.	[1]	146690-1600	SHIM D17&5.2T1.3
48/1.	[1]	146690-1700	SHIM D17&5.2T1.4
48/1.	[1]	146690-1800	SHIM D17&5.2T1.6
48/1.	[1]	146690-1900	SHIM D17&5.2T1.7
48/1.	[1]	146690-5800	SHIM D17&5.2T2.1
48/1.	[1]	146690-5900	SHIM
48/1.	[1]	146690-6000	SHIM D17&5.2T2.3
48/1.	[1]	146690-6100	SHIM D17&5.2T2.4
48/1.	[1]	146690-6200	SHIM D17&5.2T2.5
48/1.	[1]	146690-6300	SHIM D17&5.2T2.6
48/1.	[1]	146690-6400	SHIM D17&5.2T2.7
48/1.	[1]	146690-6500	SHIM
48/1.	[1]	146690-6600	SHIM D17&5.2T2.9
48/1.	[1]	146690-6700	SHIM
48/1.	[1]	146690-6800	SHIM D17&5.2T3.1
48/1.	[1]	146690-6900	SHIM
48/1.	[1]	146690-7000	SHIM
48/1.	[1]	146690-7100	SHIM
48/1.	[1]	146690-7200	SHIM D17&5.2T0.4
48/1.	[1]	146690-7300	SHIM D17&5.2T0.6
48/1.	[1]	146690-7400	SHIM D17&5.2T0.7
48/1.	[1]	146690-7500	SHIM D17&5.2T1.9
48/1.	[1]	146690-7800	SHIM
49.	[2]	146234-0020	GUIDE PIN
50.	[1]	146400-8620	HYDRAULIC HEAD
50.	[1]	146400-8620	HYDRAULIC HEAD
50.	[1]	146400-8620	HYDRAULIC HEAD
51.	[1]	146600-0000	O-RING
52/1.	[1]	146420-0000	SHIM D9.5&3.0T1.90
52/1.	[1]	146420-0100	SHIM D9.5&3.0T1.92
52/1.	[1]	146420-0200	SHIM D9.5&3.0T1.94
52/1.	[1]	146420-0300	SHIM D9.5&3.0T1.96
52/1.	[1]	146420-0400	SHIM D9.5&3.0T1.98
52/1.	[1]	146420-0500	SHIM D9.5&3.0T2.00
52/1.	[1]	146420-0600	SHIM D9.5&3.0T2.02
52/1.	[1]	146420-0700	SHIM D9.5&3.0T2.04
52/1.	[1]	146420-0800	SHIM D9.5&3.0T2.06
52/1.	[1]	146420-0900	SHIM D9.5&3.0T2.08
52/1.	[1]	146420-1000	SHIM D9.5&3.0T2.10
52/1.	[1]	146420-1100	SHIM D9.5&3.0T2.12
52/1.	[1]	146420-1200	SHIM D9.5&3.0T2.14
52/1.	[1]	146420-1300	SHIM D9.5&3.0T2.16
52/1.	[1]	146420-1400	SHIM D9.5&3.0T2.18
52/1.	[1]	146420-1500	SHIM D9.5&3.0T2.20
52/1.	[1]	146420-1600	SHIM D9.5&3.0T2.22
52/1.	[1]	146420-1700	SHIM D9.5&3.0T2.24
52/1.	[1]	146420-1800	SHIM D9.5&3.0T2.26
52/1.	[1]	146420-1900	SHIM D9.5&3.0T2.28
52/1.	[1]	146420-2000	SHIM D9.5&3.0T2.30
52/1.	[1]	146420-2100	SHIM D9.5&3.0T2.32
52/1.	[1]	146420-2200	SHIM D9.5&3.0T2.34
52/1.	[1]	146420-2300	SHIM D9.5&3.0T2.36
52/1.	[1]	146420-2400	SHIM D9.5&3.0T2.38
52/1.	[1]	146420-2500	SHIM D9.5&3.0T2.40
52/1.	[1]	146420-2600	SHIM D9.5&3.0T2.42
52/1.	[1]	146420-2700	SHIM D9.5&3.0T2.44
52/1.	[1]	146420-2800	SHIM D9.5&3.0T2.46
52/1.	[1]	146420-2900	SHIM D9.5&3.0T2.48
52/1.	[1]	146420-3000	SHIM D9.5&3.0T2.50
52/1.	[1]	146420-3100	SHIM D9.5&3.0T2.52
52/1.	[1]	146420-3200	SHIM D9.5&3.0T2.54
52/1.	[1]	146420-3300	SHIM D9.5&3.0T2.56
52/1.	[1]	146420-3400	SHIM D9.5&3.0T2.58
52/1.	[1]	146420-3500	SHIM D9.5&3.0T2.60
52/1.	[1]	146420-3600	SHIM D9.5&3.0T2.62
52/1.	[1]	146420-3700	SHIM D9.5&3.0T2.64
52/1.	[1]	146420-3800	SHIM D9.5&3.0T2.66
52/1.	[1]	146420-3900	SHIM D9.5&3.0T2.68
52/1.	[1]	146420-4000	SHIM D9.5&3.0T2.70
52/1.	[1]	146420-4100	SHIM D9.5&3.0T2.72
52/1.	[1]	146420-4200	SHIM D9.5&3.0T2.74
52/1.	[1]	146420-4300	SHIM D9.5&3.0T2.76
52/1.	[1]	146420-4400	SHIM D9.5&3.0T2.78
52/1.	[1]	146420-4500	SHIM D9.5&3.0T2.80
52/1.	[1]	146420-4600	SHIM D9.5&3.0T2.82
52/1.	[1]	146420-4700	SHIM D9.5&3.0T2.84
52/1.	[1]	146420-4800	SHIM D9.5&3.0T2.86
52/1.	[1]	146420-4900	SHIM D9.5&3.0T2.88
52/1.	[1]	146420-5000	SHIM D9.5&3.0T2.90
52/1.	[1]	146420-5100	SHIM
52/1.	[1]	146420-5200	SHIM
52/1.	[1]	146420-5300	SHIM
52/1.	[1]	146420-5400	SHIM
52/1.	[1]	146420-5500	SHIM
52/1.	[1]	146420-5600	SHIM D9.5&3.0T1.84
52/1.	[1]	146420-5700	SHIM D9.5&3.0T1.86
52/1.	[1]	146420-5800	SHIM D9.5&3.0T1.88
54.	[4]	146433-0100	GASKET D12&6.4T1.00
55.	[4]	146430-2820	DELIVERY-VALVE ASSEMBLY
56.	[4]	146432-0000	COMPRESSION SPRING
58.	[4]	146440-0220	FITTING
60.	[3]	139106-0100	FLAT-HEAD SCREW
66.	[1]	146600-0100	O-RING
67.	[1]	146502-8820	GOVERNOR COVER
67/1.	[1]	146508-4920	GOVERNOR COVER
67/14.	[1]	146621-1700	UNION NUT
67/16.	[1]	146526-2800	BLEEDER SCREW
67/78.	[1]	146600-4400	SEAL RING
67/200.	[1]	139308-0300	PLAIN WASHER
67/201.	[1]	146545-0300	THREADED PIN
67/201B.	[1]	146545-0400	THREADED PIN
67/201C.	[1]	146545-0500	THREADED PIN
67/202.	[1]	139208-0100	UNION NUT
67/203.	[1]	146600-1200	O-RING
68.	[1]	146513-1620	CONTROL SHAFT
69.	[1]	139310-0200	PLAIN WASHER
72.	[1]	146537-3620	CONTROL LEVER
73.	[1]	014110-6440	LOCKING WASHER
75.	[1]	013020-6040	UNION NUT
95.	[1]	146551-5320	FULCRUM LEVER
104.	[2]	146568-0000	SLOTTED SPRING PIN
105.	[2]	026508-1140	GASKET
106.	[2]	146588-0500	COILED SPRING
107.	[1]	146569-0000	UNION NUT
108.	[1]	146570-0420	GOVERNOR SHAFT
109.	[1]	146600-0400	O-RING
110/1.	[1]	146571-0000	SHIM D20.2&8.3T1.05
110/1.	[1]	146571-0100	SHIM D20.2&8.3T1.25
110/1.	[1]	146571-0200	SHIM D20.2&8.3T1.45
110/1.	[1]	146571-0300	SHIM D20.2&8.3T1.65
110/1.	[1]	146571-0400	SHIM D20.2&8.3T1.85
110/1.	[1]	146571-0500	SHIM D20.2&8.3T1.15
110/1.	[1]	146571-0600	SHIM D20.2&8.3T1.35
110/1.	[1]	146571-0700	SHIM D20.2&8.3T1.55
110/1.	[1]	146571-0800	SHIM D20.2&8.3T1.75
111.	[1]	146602-0600	PLAIN WASHER D20&8.4T1.40
112.	[1]	146572-0020	FLYWEIGHT ASSEMBLY
114.	[1]	146602-0500	PLAIN WASHER D17&6.4T1.60
115.	[1]	146575-4200	SLIDING SLEEVE
116.	[1]	146576-0200	CAP
117/1.	[1]	146577-1800	PLUG L2.10
117/1.	[1]	146577-1900	PLUG L2.30
117/1.	[1]	146577-2000	PLUG L2.50
117/1.	[1]	146577-2100	PLUG L2.70
117/1.	[1]	146577-2200	PLUG L2.90
117/1.	[1]	146577-2300	PLUG L3.10
117/1.	[1]	146577-2400	PLUG L3.30
117/1.	[1]	146577-2500	PLUG L3.50
117/1.	[1]	146577-2600	PLUG L3.70
117/1.	[1]	146577-2700	PLUG L3.90
117/1.	[1]	146577-2800	PLUG L4.10
117/1.	[1]	146577-2900	PLUG L4.30
117/1.	[1]	146577-3000	PLUG L4.50
117/1.	[1]	146577-3100	PLUG L4.70
117/1.	[1]	146577-3200	PLUG L4.90
117/1.	[1]	146577-3300	PLUG L5.10
117/1.	[1]	146577-6700	PLUG
117/1.	[1]	146577-6800	PLUG
117/1.	[1]	146577-6900	PLUG
117/1.	[1]	146577-7000	PLUG
117/1.	[1]	146577-7100	PLUG
117/1.	[1]	146577-7200	PLUG
117/1.	[1]	146577-7300	PLUG
117/1.	[1]	146577-7400	PLUG L3.6
117/1.	[1]	146577-7500	PLUG
117/1.	[1]	146577-7600	PLUG
117/1.	[1]	146577-7700	PLUG
117/1.	[1]	146577-7800	PLUG
117/1.	[1]	146577-7900	PLUG
117/1.	[1]	146577-8000	PLUG
117/1.	[1]	146577-8100	PLUG
117/1.	[1]	146877-0000	PLUG
117/1.	[1]	146877-0100	PLUG L5.3
117/1.	[1]	146877-0200	PLUG
117/1.	[1]	146877-0300	PLUG
117/1.	[1]	146877-4700	PLUG
117/1.	[1]	146877-4800	PLUG
117/1.	[1]	146877-4900	PLUG
117/1.	[1]	146877-5000	PLUG
123.	[4]	139106-0200	FLAT-HEAD SCREW
130.	[1]	146421-0020	CAPSULE
130/2.	[1]	026508-1140	GASKET
130/3.	[1]	146422-0000	BLEEDER SCREW
130/4.	[1]	146600-0500	O-RING
133.	[1]	146600-0600	O-RING
134.	[1]	146600-0700	O-RING
135.	[1]	146110-0920	CONTROL VALVE
135/5.	[1]	146114-0000	SPRING WASHER
136.	[1]	146120-0020	OVER FLOW VALVE
137.	[2]	026512-1540	GASKET D15.4&12.2T1.50
138.	[1]	146605-1720	INLET UNION
200.	[1]	146206-0100	COILED SPRING
205.	[1]	029470-4030	WOODRUFF KEY
220.	[1]	146587-8300	COILED SPRING
221.	[1]	146629-5520	BRACKET
232.	[1]	146659-3600	CLAMPING BAND
233.	[2]	148650-0000	BINDER
236.	[1]	010006-2270	BLEEDER SCREW M6P1L22 7T
237.	[1]	146620-0200	HEX-SOCKET-HEAD CAP SCREW
240.	[1]	146650-0720	PULLING ELECTROMAGNET
240/8.	[1]	146600-1700	O-RING
242.	[1]	146658-5020	WIRE
243.	[1]	146621-1000	UNION NUT
245.	[3]	026512-1540	GASKET D15.4&12.2T1.50
246.	[1]	139812-1900	EYE BOLT
247.	[1]	146607-0420	INLET UNION
248.	[1]	146614-0200	SPACER BUSHING
251.	[1]	146627-6320	BRACKET
252.	[1]	010006-1070	BLEEDER SCREW M6P1L10 7T
275.	[1]	146612-4100	BRACKET
276.	[2]	010010-1640	BLEEDER SCREW M10P1.5L16 4T
280.	[1]	146360-5620	COVER
281.	[1]	146600-0800	O-RING
282.	[1]	010006-1470	BLEEDER SCREW M6P1L14 7T
286.	[1]	010006-1870	BLEEDER SCREW M6P1L18 7T
329.	[1]	146541-4900	PLAIN WASHER D20&10T0.5
480.	[1]	013020-6040	UNION NUT M6P1H5
481.	[1]	146620-2800	FLAT-HEAD SCREW
482.	[1]	146627-4200	BRACKET
483.	[2]	010006-1070	BLEEDER SCREW
800S.	[1]	146009-8220	PUMP HOUSING
800S/1/6.	[1]	146601-0700	PACKING RING
804S.	[1]	146232-0320	COMPRESSION SPRING
805S.	[1]	146574-0120	PARTS SET
810S.	[1]	146600-2420	REPAIR SET
903.	[1]	146672-2220	PULSE GENERATOR
903/2.	[1]	146600-1300	O-RING &13W1.9
906.	[1]	146900-7300	NAMEPLATE
931.	[1]	146547-2620	CONTROL LEVER
931/1.	[1]	146549-5500	LEVER SHAFT
931/2.	[1]	146549-5700	FILLER PIECE
931/3.	[1]	146616-7300	PLAIN WASHER
931/4.	[1]	146616-7600	BUSHING
931/5.	[1]	146547-2720	CONTROL LEVER
931/6.	[1]	146549-4600	COILED SPRING
931/7.	[1]	146616-7700	BUSHING
931/8.	[1]	146547-2820	CONTROL LEVER
931/9.	[1]	146616-7400	PLAIN WASHER
931/10.	[1]	146616-7500	PLAIN WASHER
931/11.	[1]	014110-6440	LOCKING WASHER
931/12.	[1]	013020-6040	UNION NUT M6P1H5
931/13.	[1]	146549-4120	RACK
931/14.	[1]	146541-5420	CONTROL LEVER
931/15.	[2]	020105-1040	BLEEDER SCREW

Include in #2:

104749-0331 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 460 615 026 9460615026

ZEXEL 104749-0331 1047490331

MAZDA PN2313800A pn2313800a

Zexel num

Bosch num

Firm num

Name

104749-0331
104749-0332

9 460 615 026

PN2313800A MAZDA

INJECTION-PUMP ASSEMBLY
PN * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113orSAEJ967d

Test oil temperature degC 45 45 50

Nozzle 105000-2010

Bosch type code NP-DN12SD12TT

Nozzle holder 105780-2080

Opening pressure MPa 14.7 14.7 15.19

Opening pressure kgf/cm2 150 150 155

Injection pipe
Inside diameter - outside diameter - length (mm) mm 2-6-840

Transfer pump pressure kPa 20 20 20

Transfer pump pressure kgf/cm2 0.2 0.2 0.2

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 36.1 35.6 36.6

Difference in delivery mm3/st. 2.5

Basic *

Injection timing adjustment_02

Pump speed r/min 2635 2635 2635

Average injection quantity mm3/st. 8 5 11

Injection timing adjustment_03

Pump speed r/min 2350 2350 2350

Average injection quantity mm3/st. 31.3 29.3 33.3

Injection timing adjustment_04

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 36.1 35.1 37.1

Injection timing adjustment_05

Pump speed r/min 500 500 500

Average injection quantity mm3/st. 35.2 31.2 39.2

Injection quantity adjustment

Pump speed r/min 2635 2635 2635

Average injection quantity mm3/st. 8 6 10

Basic *

Injection quantity adjustment_02

Pump speed r/min 2800 2800 2800

Average injection quantity mm3/st. 3

Governor adjustment

Pump speed r/min 410 410 410

Average injection quantity mm3/st. 6 5 7

Difference in delivery mm3/st. 2

Basic *

Governor adjustment_02

Pump speed r/min 410 410 410

Average injection quantity mm3/st. 6 5 7

Timer adjustment

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 65 55 75

Basic *

Speed control lever angle

Pump speed r/min 410 410 410

Average injection quantity mm3/st. 0 0 0

Remarks
Magnet OFF

0000000901

Pump speed r/min 1500 1500 1500

Overflow quantity cm3/min 450 318 582

Stop lever angle

Pump speed r/min 1500 1500 1500

Pressure kPa 460.5 431 490

Pressure kgf/cm2 4.7 4.4 5

Basic *

Stop lever angle_02

Pump speed r/min 1000 1000 1000

Pressure kPa 323.5 294 353

Pressure kgf/cm2 3.3 3 3.6

Stop lever angle_03

Pump speed r/min 1500 1500 1500

Pressure kPa 460.5 431 490

Pressure kgf/cm2 4.7 4.4 5

Stop lever angle_04

Pump speed r/min 2350 2350 2350

Pressure kPa 696.5 667 726

Pressure kgf/cm2 7.1 6.8 7.4

0000001101

Pump speed r/min 1500 1500 1500

Timer stroke mm 3.9 3.7 4.1

Basic *

_02

Pump speed r/min 1000 1000 1000

Timer stroke mm 1.6 1 2.2

_03

Pump speed r/min 1500 1500 1500

Timer stroke mm 3.9 3.6 4.2

_04

Pump speed r/min 2350 2350 2350

Timer stroke mm 7.7 7.1 8.3

0000001201

Max. applied voltage V 8 8 8

Test voltage V 13 12 14

0000001401

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 32.2 31.2 33.2

Timer stroke TA mm 3.2 3 3.4

Basic *

_02

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 32.2 30.7 33.7

Timer stroke TA mm 3.2 2.9 3.5

_03

Pump speed r/min 1500 1500 1500

Average injection quantity mm3/st. 23.1 21.6 24.6

Timer stroke TA mm 2.2 2.2 2.2

Timing setting

K dimension mm 3.3 3.2 3.4

KF dimension mm 5.8 5.7 5.9

MS dimension mm 1.5 1.4 1.6

Control lever angle alpha deg. 25 23 27

Control lever angle beta deg. 43 38 48

Test data Ex:

0000001801 M-CSD ADJUSTMENT

M-CSD adjustment 1. Adjusting and fixing the side link lever (1)With the control lever on top of the pump positioned at a, move the side link lever B to contact the stopper C. (2)Turn lever (A) lightly in the direction P so that there is no play in connecting rod (D). (Control lever remains at b.) (3)Adjust the length of the rod (D) so that the distance between the lever (A) and the side link lever (B) is L1, then fix. 2. Fixing the M-CSD (1)With the roller holder advanced c, adjust the lever shaft ball pin so that it contacts the roller holder. (2)At this time, adjust the position of the M-CSD lever (E) using adjusting screw (G) so that the clearance between the M-CSD lever (E) and the stopper (F) becomes L2. Then fix using nut (H). Tighten nut (H) to torque T1. 2. M-FICD adjustment (1)Move the CSD lever (E) through its full stroke [until it contacts the other end of the stopper (F)]. (2)Adjust screw (I) so that the control lever (K)'s position is d (C), then fix using the nut (J). Tighten nut (H) to torque T2. O = at idle to d, C
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L1=0.8+-0.2mm L2=0.5+2mm a=0deg b=0deg c=0deg d=9.5deg C=4.1+-0.5mm T1=6~9N-m{0.6~0.9kgf-m} T2=3.5~5N-m{0.35~0.5kgf-m}
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L1=0.8+-0.2mm L2=0.5+2mm